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19 

 

3.3 Workplace Environment Factors

 

1. Avoid exposure to direct sunlight and/or near a heat source, etc. Room 
temperature during operation should be 0 through 40

 

2.  Avoid installing machines in a location where the humidity 
fluctuates considerably and/or highly humid.

 

3.  Avoid installing machines in a dusty, misty location.

 

4.  Install machines where there is no vibration sources in surroundings areas.

 

5.Install machines in a flat and smooth surface and make sure the area is clean. 
The minimum bearing pressure of the floor is 5000 

/

²

 

6.The machine must be protected from electrical waves, such as electric 
welders and an electric discharge machine (EDM).

 

7. Always ground machine independently. The ground resistance  should be 
100 ohms or less and the length of ground cable should be as short as 
possible.

 

8. The noise level at the operator’s position should be under 85 dbA. 

9. 

Make sure 

that the site is large enough to accommodate the machine, refer 

to the machine's brochure for maximum floor space size chart.  Machine  floor 

Space required for each model, please refer to following drawings. 

Содержание A1-3T

Страница 1: ...1 A Series CNC BED MILL OPERATION MANUAL...

Страница 2: ...ER 3 Installation 18 3 1 Precaution 18 3 2 Machine Unwrapped 18 3 3 Workplace Environment Factors 19 3 4 Machine Leveling 23 3 5 Power Installation 24 Chapter 4 Maintenance 25 4 1 Maintenance Schedule...

Страница 3: ...ate this machine safely and correctly 3 It s very important to understand each label and machine warning label in this manual 4 About the programming please read the introduction of controller program...

Страница 4: ...Moreover improper operation and maintenance of any CNC machine increases the likelihood of serious personal injury and greatly reduces the service life of this machine Your attention to this manual in...

Страница 5: ...a clean and orderly workspace around machine 7 Store tools and miscellaneous parts properly Be sure there are on articles around the machine 8 Do not use compressed airs to blow chips form the machine...

Страница 6: ...re unavoidable record the values prior to any adjustments for future reference 15 Do not soil scratch or remove the caution plate Should it become illegible to read or missing order another caution pl...

Страница 7: ...connections before installing operating or servicing machine Be sure power supply voltage matches machine voltage Disconnect all power to the machine before installing or servicing machine Disconnect...

Страница 8: ...g table to the mill head because the spindle head may shake while moving 2 When transporting the machine using a crane or forklift make sure you have a trained certified personnel operating the forkli...

Страница 9: ...9 CHAPTER 2 Machine Specification 2 1 Machine Dimension...

Страница 10: ...10...

Страница 11: ...11...

Страница 12: ...12...

Страница 13: ...13 2 2 The Main Parts Of Machine No Description QTY 1 Mill Head 1 2 Column 1 3 Table 1 4 Saddle 1 5 Base 1 6 Spindle 1 7 Electrical Box 1...

Страница 14: ...14 2 3 Machine Travel...

Страница 15: ...15...

Страница 16: ...16...

Страница 17: ...17...

Страница 18: ...d wires are not damaged during installation 7 After installation proper capacity should be checked before connection the wire to the power source 8 Removing the anti rusty oil by rags with paraffin or...

Страница 19: ...urface and make sure the area is clean The minimum bearing pressure of the floor is 5000 6 The machine must be protected from electrical waves such as electric welders and an electric discharge machin...

Страница 20: ...20...

Страница 21: ...21...

Страница 22: ...22...

Страница 23: ...in the middle 5 Move the saddle to the front Y axis adjust front leveling screws and then move the saddle to the back adjust the back screws Repeat this step if necessary and ensure all the travel fro...

Страница 24: ...ake sure machine is unwrapped properly and remove all support blocks 2 Make sure all cables are connected correctly 3 Check all motors Spindle Motor and Servo Motor are installed 4 Make sure the volta...

Страница 25: ...el in low RPM for 10 20 minutes and check if there is any unusual noise sound and situation Check lube pump and airregulator oil tank level Check automatic drain water at airregulatorunit The tank sho...

Страница 26: ...e grease for fingers and pocket of tools for ATC system SIX MONTHS Replace coolant and clean up the coolant tank Check coolant is sufficient by the flowmeter on the tank Apply Mobil Vactra 2 oil on fu...

Страница 27: ...oil is low add oil immediately Oil requirement ISO 68cst Mobile Vactra 2 Shell Tonna Oil 68 Exxon Febis 68 2 Oil tank and filter should be cleaned once every six months 3 When the machine uses oil les...

Страница 28: ...ed to know Furthermore the exact information will be helpful if you need to call your local dealer for service Precaution Unless you are well trained electrician engineer otherwise please do not do an...

Страница 29: ...out any related problems Ifany Error Message appears on the screen during operation process Pleaserecord theerrormessagecorrectly Itwillhelp engineer to solve the problems quickly In the process of t...

Страница 30: ...Diagnosis 1 Press function key DIAGN in to Alarm diagnosis 2 Press Alarm from the menu that is in the bottom of screen Then it will display all alarm messages Do not disassemble machines right away Yo...

Страница 31: ...the error messages correctly that showed on your control screen Some messages are quite similar but possibly refer to different machine parts Observewhen did the problems occur For example whether thi...

Страница 32: ...ed more than 2 pieces Replace leveling blocks and do not exceed pieces The floor foundation is not reinforced Rebuild foundation Air regulator drain out water too often There is too much water from ai...

Страница 33: ...the OD for air tube or shorten the tube length 2 Add an air reserve tank The electronic components damage frequently The area is too humid Always keep the door of electrical control box closed There...

Страница 34: ...34 Mill Head Operation Instructions for 3T 5T milling head...

Страница 35: ...wear on power feed worm gear 5 QUILL FEED SELECTOR This crank used to select the feed rate to be used It is shifted by pulling knob out and turning from one position to another Feed rates are stamped...

Страница 36: ...nded period of use the neutral position may cause noise by allowing the clutch teeth to rub each other This can be corrected by loosening get screw and reversing the position of the detent plate 16 SP...

Страница 37: ...of the purchaser to properly train and educate each machine operator And the employer has total responsibility to provide point of operation safeguarding Please place this manual near the machine and...

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