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Operating Manual SunCool for SUNTEST

®

 CPS+

Contents 

Page    

1 

Instructions for safe operation ...................................................................................................................... 5

1.1 

Explanation of the symbols .......................................................................................................................... 7

1.2 

General safety instructions ........................................................................................................................... 8

1.3 

Safety instructions for coolants .................................................................................................................. 10

2 

Delivery of the instrument ............................................................................................................................ 12

2.1 

Packaging .................................................................................................................................................. 12

2.2 

Scope of delivery ........................................................................................................................................ 12

3 

Requirements for the installation site ......................................................................................................... 13

3.1 

Room climate ............................................................................................................................................. 13

3.2 

Room ventilation ........................................................................................................................................ 13

3.3 

Installation .................................................................................................................................................. 13

3.4  

Heat sources .............................................................................................................................................. 14

3.5  

Transport .................................................................................................................................................... 14

3.6  

Effects of vibration ...................................................................................................................................... 14

3.7  

Installation and space requirements .......................................................................................................... 15

4 

Description of the instrument ...................................................................................................................... 16

4.1 

SunCool Components ................................................................................................................................ 16

5 

Functional description .................................................................................................................................. 17

5.1 

SunCool funktionality ................................................................................................................................. 17

5.2 

Setting the test parameters ........................................................................................................................ 17

6 

SunCool start up ........................................................................................................................................... 18

6.1 

Preparatory measures ................................................................................................................................ 18

6.2 

Starting for the first time ............................................................................................................................. 19

6.3 

Checking the instrument components ........................................................................................................ 19

6.4  

Closing the coolant circuit .......................................................................................................................... 20

6.5  

Indoor installation of the liquefier unit ......................................................................................................... 21

6.6  

Outdoor installation of the liquefier unit ...................................................................................................... 22

6.7  

Main power supply ..................................................................................................................................... 25

7 

Operation ....................................................................................................................................................... 26

7.1 

Menu structure of the device controller ...................................................................................................... 26

7.2 

Setting the SunCool accessory .................................................................................................................. 26

7.3 

Starting the cooling process ....................................................................................................................... 27

8  

Taking out of operation ................................................................................................................................. 28

8.1  

Switching off the instrument ....................................................................................................................... 28

8.2  

Switching off the instrument in an emergency ........................................................................................... 28

8.3  

Decommissioning of instrument ................................................................................................................. 28

9   

Troubleshooting ............................................................................................................................................ 30

9.1  

Error messages and troubleshooting ......................................................................................................... 30

10    Maintenance .................................................................................................................................................. 30

10.1  

Inspection ................................................................................................................................................... 30

10.2  

Repair ......................................................................................................................................................... 30

10.3 

Maintenance ............................................................................................................................................... 31

10.4  

Cleaning ..................................................................................................................................................... 31

11    Technical Data ............................................................................................................................................... 32

12    Accessories  .................................................................................................................................................. 33

13    Declaration of conformity  ............................................................................................................................ 34

14.    Notes  ............................................................................................................................................................. 35

Содержание SunCool CPS+

Страница 1: ...SUNCOOL CPS SunCool for SUNTEST CPS Operating Manual ...

Страница 2: ... not cover the reproduction of the manual for internal use The contents of the operating manual are subject to change at any time without notice The German version of this operating manual is binding for translations into foreign languages Atlas Material Testing Technology GmbH 63589 Linsengericht Germany Trademarks SUNTEST CPS is a registered trademark of Atlas Material Testing Technology GmbH Al...

Страница 3: ...est parameters 17 6 SunCool start up 18 6 1 Preparatory measures 18 6 2 Starting for the first time 19 6 3 Checking the instrument components 19 6 4 Closing the coolant circuit 20 6 5 Indoor installation of the liquefier unit 21 6 6 Outdoor installation of the liquefier unit 22 6 7 Main power supply 25 7 Operation 26 7 1 Menu structure of the device controller 26 7 2 Setting the SunCool accessory ...

Страница 4: ...4 Test chamber and black standard temperatures 17 Fig 5 Preparatory measures 18 Fig 6 1 Closing the coolant circuit 20 Fig 6 2 Connecting the waste water pump 20 Fig 6 3 Inside installation 21 Fig 6 4 Outdoor installation 22 Fig 6 5 Pipe connections 23 Fig 6 6 Opening the coolant circuit 24 Fig 6 7 Incoming power connection 25 Fig 7 Air temperature 27 Fig 8 Cleaning the air filters 31 ...

Страница 5: ... of assessing the activity they perform based on their working experience and instruction in the relevant safety conditions and of recognizing possible hazards at work Service Work on the electrical components may only be carried out by qualified personnel Cleaning Cleaning work on the accessory may only be carried out by trained personnel who have been instructed based on these operating instruct...

Страница 6: ...tions BGV A 3 must be observed Instruct the operating and cleaning personnel in the operation and care of the instrument based on these instruc tions Unauthorized modifications or conversions to the instrument are not permitted for safety reasons Warranty Atlas MTT GmbH guarantees the safety and functional capability of the instrument only on the conditions that only original spare parts or access...

Страница 7: ...ation tips and useful information Warns against hazardous solvents Warns against hot surfaces burn hazards Warns against electrical shock Warns against toxic materials Symbols on the instrument WARNING AGAINST A DANGEROUS PLACE Caution See the operating manual CE conformity mark REFERENCE TO DISPOSAL DIRECTIVE WEEE The disposal of this product must comply with the EC directive 2012 19 EU updated v...

Страница 8: ...rder to keep a constant room temperature for operation in closed rooms an air extractor technical ventila tion with a suction capacity of approx 700 W 500 nfVh can be installed in the room Improper use The SunCool instrument is unsuitable for operation in areas where there is a risk of fire or explosion The SunCool may not be employed to air condition working or waiting areas or to refrigerate foo...

Страница 9: ... restriction of the use of certain hazardous substances in electrical and electronic equipment for equipment group 9 This directive does not apply for equipment which was designed exclusively for research and development purposes and is only provided at intra company level Therefore the SUNTEST CPS instrument does not come under the validity of the above mentioned directive Disposal of the packagi...

Страница 10: ... frostbite Protective overalls gloves face mask and glasses must be worn for all work on the chiller WARNING Intoxication If large amounts of R410A escape into the room atmosphere fumes are produced that can lead to intoxication or disturbance of the heart rate which could be fatal Take immediate safety precautions in case of heavy leakage from the coolant circuit Air the room immediately if safe ...

Страница 11: ...water Retina contact with the coolant Rinse eye carefully with large amounts of water Keep eyelids open for at least 10 minutes Consult a physician Inhalation of coolant fumes Inform an emergency doctor immediately Get the victim into a well heated room and supply with fresh air have a trained person treat the victim with oxygen if he has inhaled large amounts of fumes In case of intoxication symp...

Страница 12: ... instrument is not delivered in a ready to operate condition The components must be assembled before operating The scope of delivery includes Accessories Liquefier unit Evaporator unit Hose connection coolant supply 2 5 m Hose connection coolant return 2 5 m Data connection cable Dummy plug for operation with Suntest CPS Technical documentation Operating manual NOTE hose connections The coolant ci...

Страница 13: ...vier than air in vapor form The room must therefore have sufficient ventilation facilities near the floor The doors of the room must have ventilation slits near to the floor 3 3 Installation Evaporator dimensions W x D x H 35 cm x 32 cm x 33 cm Evaporator weight approx 7 kg Liquefier unit dimensions W x D x H 70 cm x 60 cm x 35 cm Liquefier unit weight 30 kg Place the evaporator unit on a stable l...

Страница 14: ...pment that is sensitive to vibrations 3 4 Heat sources Heat sources employing open flames or which utilize extremely hot surfaces may not be employed to heat the installation area CAUTION dangerous chemical reactions Leaking coolant can produce toxic or irritant substances in reaction with open lights or hot surfaces The SunCool should not be installed in the immediate vicinity of heat sources or ...

Страница 15: ...n the bottom of Figure 1 are suggested for mounting in an outdoor installation Fig 2 A to the rear 15 cm B to the front 60 cm C to the left 15 cm D to the right valve side 40 cm E to the top min 2 m Weights and dimensions of the chiller Liquefier unit 30 kg Evaporator unit approx 7 kg Dimensions W x D x H in cm Liquefier unit 70 x 60 x 35 Evaporator unit 35 x 32 x 33 3Requirements for the installa...

Страница 16: ...ust filter 1 for heat exchanger Air inlet aperture 3 for cooled air connection side for SUNTEST CPS weathering instruments Drain 7 for condensation Spacer 6 Liquefier unit B Air inlet aperture A for fan Mains power supply 9 Coolant hose connections 8 supply and return Two control cables 4 for connecting the liquefier unit and the evaporator unit Interface cable 5 for connecting the SunCool to the ...

Страница 17: ...hamber temperature may therefore deviate from the set values during freezing Fig 4 5Functional description 0 5 10 15 20 25 30 35 200 300 400 500 600 700 800 E W m BST CHTValues Suntest CPS II with SunCool Daylight red IRFilter BST CHT 0 5 10 15 20 25 30 35 200 300 400 500 600 700 800 E W m BST CHTValues Suntest CPS II with SunCool Windowglassred IRFilter BST CHT CHT BST C CHT BST C 5 2 Setting the...

Страница 18: ...ng the interface cable 7 Connect the drain hose of the evaporator unit to the waste water tank or sewer drain 8 Connect the drain hose of the micro pump to the waste water tank or sewer drain 9 Connect the liquefier unit to the power supply 10 Connect the SUNTEST instrument to the power supply and start Insulating the surfaces of the SUNTEST instrument Fig 5 The three insulating pads prevent conde...

Страница 19: ...wer supply before testing Pull the main power supply plug out of the receptacle and secure against reconnecting Check whether the instrument is voltage free Only instrument parts which are in perfect condition ensure the functional reliability of the SunCool and the SUNTEST CPS device Check the instrument compo nents and parts listed below for damage and operation before starting or before every n...

Страница 20: ...volume 12 l h can be connected between the connection spouts and the drain hose The micro pump is equipped with an internal floating contact and only switches on when there is a sufficient amount of condensation 1 Connect the micro pump 2 to the hose nozzle of the evaporator unit with the length of hose 1 provided 2 Lay the drain hose 3 of the micro pump into the sewer drain or waste water tank 3 ...

Страница 21: ...nt 2 2 Install the liquefier unit 5 of the chiller taking into account that the length of the hose cable connections 4 to the evaporator unit 1 is 2 5 m Assure proper distances are kept from adjacent surfaces as noted in Figure 3 Align the liquefier unit horizontally and check the stability of the unit 3 Remove the filter mat 3 from the air inlet aperture on the SUNTEST instrument Position the eva...

Страница 22: ...s should be maintained on all sides Condensation forms when operating the liquefier unit at cold outdoor temperatures Therefore an appropriate as sembly position must be utilized in order to avoid dripping condensation causing damage The difference in height between the assembly position of the liquefier unit and the installation site of the evaporator unit SUNTEST instrument should not exceed 5 m...

Страница 23: ...OTE nature of the flanged end The wall length of the socket should be evenly flanged Make sure that no chips dust or other foreign bodies fall inside the pipes because the coolant circuit could otherwise be blocked at the level of the hair pipe This would result in blockage of the system or seizing of the compressor of the liquefier unit Coolant volume The coolant volume of 1050 g is sufficient to...

Страница 24: ...e of the stop tap and seal the maintenance aperture with the stopper 7 Opening the coolant circuit Fig 6 6 1 Unscrew the stoppers 1 and 4 from the valves 2 Fully open the stop taps 3 and 5 of the two valves with the allen wrench 2 Turn the stop tap carefully counterclockwise to the stop 3 Unscrew the stoppers 1 and 4 on the valves and tighten until the torque increases Then tighten the stopper by ...

Страница 25: ...e stress or strain Connecting SunCool Fig 6 7 1 Before connecting to the main power supply check whether the values of the power supply network of the room of installation match the data on the rating plate on the back of the instrument 2 If the data for voltage V and maximum current A do not match the instrument should not be connected 3 Plug one end of the PE contact plug 1 on the instru ment si...

Страница 26: ...ding sub menus can be found in the software documentation manual 7Operation 7 2 Setting the SunCool accessory The SunCool accessory must be selected on the in strument control panel to be able to run a test program with SunCool support 1 Select the Settings item in the main menu 2 Select the Accessory menu item 3 Select the SunCool accessory 4 Press the ENTER key ...

Страница 27: ...any temperature sensitive samples a delayed program start can be selected in the instrument control of the test instrument NOTE software documentation The operation of the instrument control and the program ming of the test programs are explained in the separate software documentation manual NOTE air temperature Fig 7 Constantly cooled air is fed into the test chamber By altering the distance betw...

Страница 28: ...struments carry the symbol crossed out trash can on wheels and bars to identify electrical and electronic equipment which came onto the EU market after August 13 2005 and must be disposed of separately in accordance with EU directive 2012 19 EU up dated version WEEE on waste electrical and electronic equipment Notify the dealer from whom you purchased the instrument when it is ready for decommissi...

Страница 29: ...struments carry the symbol crossed out trash can on wheels and bars to identify electrical and electronic equipment which came onto the EU market after August 13 2005 and must be disposed of separately in accordance with EU directive 2012 19 EU up dated version WEEE on waste electrical and electronic equipment Notify the dealer from whom you purchased the instrument when you have finished using it...

Страница 30: ...technical service representative The instructions in the operating manual are observed NOTE condition of the hoses If a coolant hose is crushed or kinked should not be used when operating the cooler and must be replaced 10 2 Repair Repairs may only be carried out by appropriately trained and qualified personnel or by an Atlas technical service representative Only original spare parts should be use...

Страница 31: ...are maintenance free 10 4 Cleaning WARNING electrical shock Touching live parts can lead to life threaten ing electrical shocks Disconnect the instru ment from the power supply before beginning maintenance work Pull the electrical plug out of the receptacle and secure against reconnecting Check whether the instrument is voltage free Cleaning the instrument surface CAUTION plastic surfaces Parts of...

Страница 32: ...ing capacity 2 6 kW Coolant Type R410A Filling volume 650 g Maximum line length 20 m Dimensions and weights Evaporator unit Dimensions in cm 35 x 32 x 33 W x D x H Liquefier unit Dimensions in cm 70 x 60 x 35 W x D x H Empty weights Evaporator unit approx 7 kg Liquefier unit 30 kg without connections Hose connections Length 2 5 m Temperature range 20 C 100 C Smallest bending radius 20 cm Ambient c...

Страница 33: ...ccessories 12 Accessories Pos Accessories Description Ident Nr 1 Waste water pump 56078463 2 Isolation pads for SUNTEST CPS 56077904 3 Air filter forSunCool CPS 56055110 4 Assembly kit for external installation of the liquefier unit 50 60 Hz 56078465 ...

Страница 34: ...Operating Manual SunCool for SUNTEST CPS 34 13Declaration of conformity ...

Страница 35: ... 35 Operating Manual SunCool for SUNTEST CPS 14Notes 14 Notes ...

Страница 36: ...al SunCool for SUNTEST CPS 36 Atlas Material Testing Technology GmbH Vogelsbergstr 22 63589 Linsengericht Germany p 49 6051 707 140 f 49 6051 707 149 email info atlas ametek de www atlas mts com Id Nr 56352634 01 13 ...

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