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Repair Instructions No.521.09/00

BBS(E)1100

 

Detaching the 
driving roll

 

1

 

Remove the pulley (8) with a spanner 
wrench. Steady the driving roll (1) with an-
other wrench.

 

 

The pulley (8) has a right handed 
thread!

 

2

 

Loosen the two screws (5).
Remove the gear box cover (7) and the 
gasket (6).

 

3

 

Remove the locking ring (4) with special 
pliers.

 

4

 

Remove the driving roll (1) with the 
spring (2) and the washer (3).

 

Detaching the 
pinion

 

1

 

Expel the pinion (7) with ball bearing (8) 
and sleeve (6) by hitting the edge of the 
housing lightly with a plastic hammer. This 
will also bring out the gear (4).

 

2

 

Pull the sleeve (6) from the pinion (7).

 

3

 

Press off the ball bearing (8) from the pin-
ion (7).

 

4

 

Remove the ring (9), the disc (5) and the 
washer (3).

 

5

 

Extract the bearing sleeves (1) and (2) 
with a suitable interior extractor.

 

Removing the 
T-screw

 

1

 

Unscrew the nut (7) with a socket spanner 
(SW7). Remove the sealing washer (6).

 

2

 

Unscrew the T-screw (1).

 

3

 

Remove the sealing washer (4), the back-
ing flange (3) and the spring (2). Remove 
the ring (5).

 

4

 

Loosen the screw (D) and remove the ten-
sion lever (C) as well as the distance 
sleeve (B).

 

5

 

Remove the steering roller (E) with the 
spring (A).

 

 

The steering roller is under spring 
pressure!

 

6

 

Loosen both screws (8) and remove the 
cover (9).

8

1

7

6

5

4

3

2

5

1

2 3 4

6

8

5

7

9

6

7

6

5

4

1

2

3

8

9

D

C

B

A

E

7

Содержание BBS1100

Страница 1: ...Repair Instructions No 521 09 00 BBS E 1100 BBS E 1100 Atlas Copco Electric Power Tools Ltd 4939 5240 01 10 00 ...

Страница 2: ...lt Removing the carbon brushes 1 Unscrew the blower cover 1 2 Remove the air deflector ring 2 3 Unscrew the centric screw 3 of the fan A and remove the sealing wash er 9 At the same time steady the fan A for support 4 Remove the fan A 5 Loosen four screws 4 and remove the bearing end plate 5 6 Remove the belt guard 8 and lever off twist off the toothed belt 7 7 Unscrew the two brush holder caps B ...

Страница 3: ...d remove it 5 The switch 8 and the capacitor 9 can now be removed from the housing shell Only applicable for BBSE 1100 Remove the electronic element with torque setting wheel 7 from the housing shell 6 Loosen both screws D and remove the carbon brush holders C on both sides Detaching the spring steel sheet 1 Loosen two screws 1 2 Remove the spring steel sheet 3 and the support for the sand belt 4 ...

Страница 4: ...ill also bring out the gear 4 2 Pull the sleeve 6 from the pinion 7 3 Press off the ball bearing 8 from the pin ion 7 4 Remove the ring 9 the disc 5 and the washer 3 5 Extract the bearing sleeves 1 and 2 with a suitable interior extractor Removing the T screw 1 Unscrew the nut 7 with a socket spanner SW7 Remove the sealing washer 6 2 Unscrew the T screw 1 3 Remove the sealing washer 4 the back ing...

Страница 5: ...e steering roller 1 Pull out the steering roller axis 1 and re move the spring 9 2 Detach the steering roller 6 and the washers 4 and 8 3 Extract the bearing sleeves 5 and 7 with a suitable interior extractor 4 Remove the guide 3 and the spring 2 1 9 4 6 7 8 5 2 3 8 ...

Страница 6: ...arts for wear visual inspection and replace worn parts Electrical tests Before reassembling perform an electrical test on all relevant parts see chapter Electrical and Mechanical Test Instructions Lubrication Each time maintenance is performed the machine is to be lubricates as stated in the lubrication plan After the machine is fully disassembled completely remove the old grease and replace with ...

Страница 7: ...acking flange 3 and the sealing washer 4 into the absolute unit 4 Insert the completely assembled steering roller E into the absolute unit and insert the sealing washer 6 Push back the steering roller e g on the edge of a table and secure the T screw 1 with the nut 7 using a socket spanner SW7 Insert the ring 5 5 Insert the distance sleeve B and the ten sion lever C and secure them with the screw ...

Страница 8: ...he support for the sand belt 4 and the spring steel sheet 3 and fasten them with the two screws 1 Mounting the field and the armature 1 Insert the carbon brush holders C and fasten them with the two screws D 2 Insert the switch 8 and the capacitor 9 into the handle Only applicable for BBSE 1100 Insert the electronic element with the torque set ting wheel 7 into the housing shell 3 Insert the field...

Страница 9: ...4 6 Fit the fan A and the sealing washer 9 and fasten them with the centric screw 3 Steady the fan A for support 7 Insert the air deflector ring 2 8 Mount the blower cover 1 and fasten it with screws Mounting the handle cover 1 Mount the connection cable 2 and the strain relief 3 2 Fit the handle cover 1 and fasten it with the five screws 4 Take care that no connection cables are squeezed or jamme...

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