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Repair Instructions No.521.09/00

BBS(E)1100

Mounting the 
driving roll

1

Insert the driving roll (1) with the spring (2) and 
the washer (3).
Fit the washer (4), the gear (5), and the disc (6) 
and secure them with the locking ring (7).

After mounting the driving roll (1), fill 
the gear area with grease according to 
the lubrication chart.

2

Fit the gasket (8) and the gear box cover (9) 
and fasten them with the screw (A).

3

Screw down the pulley (B), steadying the 
driving roll (1) with a spanner wrench.

The pulley (B) has a right handed 
thread!

Mounting the 
spring steel 
sheet

1

Fasten the complete absolute unit (5) to 
the motor housing (6) with the four 
screws (2).

2

Fit the support for the sand belt (4) and the 
spring steel sheet (3) and fasten them with 
the two screws (1).

Mounting the 
field and the 
armature

1

Insert the carbon brush holders (C) and 
fasten them with the two screws (D).

2

Insert the switch (8) and the capacitor (9) 
into the handle.
Only applicable for BBSE 1100: Insert 
the electronic element with the torque set-
ting wheel (7) into the housing shell.

3

Insert the field (6) and connect it according 
to the wiring diagram, and connect the 
electric elements according to the wiring 
diagram.

4

Fasten the field (6) with two field 
screws (A) and the spring washers (B).

5

Put the seal ring (3) on the armature (2).

6

Press the ball bearings (1) and (4) onto 
the armature (2).

7

Insert the air deflector ring (5) and the 
completely assembled armature (2) into 
the housing.

B

1

9

8

5

4

3

2

6 7

A

4

2

1

3 4

5

6

5

2 3

4

5

6

7

8

9

C

A

B

D

1

6

Содержание BBS1100

Страница 1: ...Repair Instructions No 521 09 00 BBS E 1100 BBS E 1100 Atlas Copco Electric Power Tools Ltd 4939 5240 01 10 00 ...

Страница 2: ...lt Removing the carbon brushes 1 Unscrew the blower cover 1 2 Remove the air deflector ring 2 3 Unscrew the centric screw 3 of the fan A and remove the sealing wash er 9 At the same time steady the fan A for support 4 Remove the fan A 5 Loosen four screws 4 and remove the bearing end plate 5 6 Remove the belt guard 8 and lever off twist off the toothed belt 7 7 Unscrew the two brush holder caps B ...

Страница 3: ...d remove it 5 The switch 8 and the capacitor 9 can now be removed from the housing shell Only applicable for BBSE 1100 Remove the electronic element with torque setting wheel 7 from the housing shell 6 Loosen both screws D and remove the carbon brush holders C on both sides Detaching the spring steel sheet 1 Loosen two screws 1 2 Remove the spring steel sheet 3 and the support for the sand belt 4 ...

Страница 4: ...ill also bring out the gear 4 2 Pull the sleeve 6 from the pinion 7 3 Press off the ball bearing 8 from the pin ion 7 4 Remove the ring 9 the disc 5 and the washer 3 5 Extract the bearing sleeves 1 and 2 with a suitable interior extractor Removing the T screw 1 Unscrew the nut 7 with a socket spanner SW7 Remove the sealing washer 6 2 Unscrew the T screw 1 3 Remove the sealing washer 4 the back ing...

Страница 5: ...e steering roller 1 Pull out the steering roller axis 1 and re move the spring 9 2 Detach the steering roller 6 and the washers 4 and 8 3 Extract the bearing sleeves 5 and 7 with a suitable interior extractor 4 Remove the guide 3 and the spring 2 1 9 4 6 7 8 5 2 3 8 ...

Страница 6: ...arts for wear visual inspection and replace worn parts Electrical tests Before reassembling perform an electrical test on all relevant parts see chapter Electrical and Mechanical Test Instructions Lubrication Each time maintenance is performed the machine is to be lubricates as stated in the lubrication plan After the machine is fully disassembled completely remove the old grease and replace with ...

Страница 7: ...acking flange 3 and the sealing washer 4 into the absolute unit 4 Insert the completely assembled steering roller E into the absolute unit and insert the sealing washer 6 Push back the steering roller e g on the edge of a table and secure the T screw 1 with the nut 7 using a socket spanner SW7 Insert the ring 5 5 Insert the distance sleeve B and the ten sion lever C and secure them with the screw ...

Страница 8: ...he support for the sand belt 4 and the spring steel sheet 3 and fasten them with the two screws 1 Mounting the field and the armature 1 Insert the carbon brush holders C and fasten them with the two screws D 2 Insert the switch 8 and the capacitor 9 into the handle Only applicable for BBSE 1100 Insert the electronic element with the torque set ting wheel 7 into the housing shell 3 Insert the field...

Страница 9: ...4 6 Fit the fan A and the sealing washer 9 and fasten them with the centric screw 3 Steady the fan A for support 7 Insert the air deflector ring 2 8 Mount the blower cover 1 and fasten it with screws Mounting the handle cover 1 Mount the connection cable 2 and the strain relief 3 2 Fit the handle cover 1 and fasten it with the five screws 4 Take care that no connection cables are squeezed or jamme...

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