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Manual, Tool Changer, QC‑113
Document #9620‑20‑B‑113 Base Tool Changer‑05

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •

www.ati‑ia.com

B-31

6. Serviceable Parts

6.1 Common Master Parts

Table 5.2—Common Master Parts

Item No.

Qty

Part Number

Description

9121-113xMX-0-0-0-0

Complete QC-113 Master plate, No Options

9005-20-2241

7/8” Two Piece Alignment Pin

3690-0000084-01

Cable Holder, Two-Line, 5/32”-1/4” OD, Plastic, M3 Flat
Head Socket Cap Screw Attachment

3500-1258012-15

M3 x 12 mm Socket Flat Head Cap Screw Blue Dyed
Magni-565

3690-0000068-61

Cable Clip, Nylon, Flexible, 1/4” Max Bundle

3500-1164006-21

M5 x 6 mm Button Head Socket Cap Screw, SS

3700-20-4092

Large Cable Retaining Tab

3500-1258006-11

M3 x 6 mm Socket Flat Head Cap Screw Black Oxide

Notes:

x = A, B, C, D, E, or F for boss size designation.

Содержание QC-113

Страница 1: ...pter Modules B 12 2 8 Electrical Connections B 13 2 8 1 NPN Type Lock and Unlock Sensors SP sensor designation B 13 3 Operation B 14 3 1 Conditions for Coupling B 15 3 2 Fail Safe Operation B 16 3 3 C...

Страница 2: ...cle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com B 2 6 Serviceable Parts B 31 6 1 Common Master Parts B 31 6 2 Models 9121 113xM 0 0 0 0 SP B 32 6 3 Tool pl...

Страница 3: ...er tooling a pneumatically driven locking mechanism couples the two plates The patented fail safe locking mechanism utilizes a multi tapered cam with ball locking technology to ensure the Tool Changer...

Страница 4: ...ase is applied to the cam male coupling ball bearings and pins to enhance performance and maximize the life of the Master plate assembly Proximity sensors are designed into the body of the Master plat...

Страница 5: ...ly Alignment Pin Bushing 2 Bearing Race Proximity Sensor Assembly Target RTL Proximity Sensor Assembly Target RTL Common Ledge Feature for Module mounting 1 3 Optional Modules There are 4 flats availa...

Страница 6: ...to protrude above the mating surface will create a gap between the Master and Tool plates and not allow the locking mechanism to fully engage this can cause damage to equipment or personal injury The...

Страница 7: ...to mount flush Two dowel pins or a single dowel pin along with a boss recess used as alignment features Flush Correct Mounting of Master Plate Master Plate Interface Plate Dowel pins that are too lon...

Страница 8: ...ied apply Loctite 242 to threads see Table 2 1 for proper fasteners and torque 4 Align the dowel pins to the corresponding holes in the Master plate and secure the Master plate to the interface plate...

Страница 9: ...ed 8 mm hex key 1 Place the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits for example electrical pneumatic and hydraulic circuits 4...

Страница 10: ...nd Tool Boss and two dowel pins as alignment features can be difficult to align and can damage equipment Gap Incorrect Mounting of Tool Plate single dowel pin along with a If the customer chooses to d...

Страница 11: ...upplied fasteners If not pre applied apply Loctite 242 to threads see Table 2 1 NOTICE If an ATI Interface Plate is used fasteners to mount the Tool plate is supplied with the Interface Plate 4 Connec...

Страница 12: ...module has an integrated solenoid valve and only requires the customer to supply a single source of air to the valve adapter A customer supplied 2 position 4 way or 5 way valve with either 4 port or...

Страница 13: ...he locking mechanism If a control signal module is to be utilized on Flat A when ordered the sensors will be connected to the module prior to shipping 2 8 1 NPN Type Lock and Unlock Sensors SP sensor...

Страница 14: ...ase with molybdenum disulfide For custom applications such as food grade or surgical applications specialized lubricants might be required Coupling should occur with the Master plate in the No Touch l...

Страница 15: ...hould be relatively concentric with the alignment bushings with no contact between the two 3 It is recommended that the mating faces of the Master and Tool not be touching but be within the No Touch d...

Страница 16: ...of lock air pressure to the Master plate When air pressure is lost the Tool Changer relaxes and there may be a slight separation between the Master and Tool plates The lock sensor may indicate that t...

Страница 17: ...ve turn the Unlatch output ON CAUTION This Tool Changer may be equipped with a tool stand Interlock TSI feature that physically breaks the Unlatch solenoid circuit Proper use of the TSI prevents unwan...

Страница 18: ...ional repeatability are vital in tool pick up and drop off A sensor that detects the presence of a Tool in the tool stand is recommended The sensor may be used prior to coupling to ensure there is a T...

Страница 19: ...See Section 4 2 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins Excessive alignment pin bushing wear may be an indication of poor robot position during pickup drop off Adjust rob...

Страница 20: ...location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits for example electrical pneumatic and hydraulic circuits 4 Use a clean rag to thoroughly remove any lub...

Страница 21: ...l coating of lubricant to the ball bearings the male coupling inside and out and the alignment pins Figure 4 4 Apply Lubricant to Locking Mechanism Apply Lubricant on Inner Surface of Male Coupling Ap...

Страница 22: ...ned Pins 5 If debris or darkened pins are present use a vacuum to remove the debris and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media and or cleaners or...

Страница 23: ...Clean debris from the between Master and Tool plates Verify mounting fasteners is secure and does not protrude above the mating surfaces The ball bearings and or cam are not moving freely in the male...

Страница 24: ...ed circuits for example electrical pneumatic and hydraulic circuits 4 Unscrew the alignment pin assembly from the Master plate using a 4 mm hex key If alignment pin cannot be removed using the hex key...

Страница 25: ...t will be necessary to remove it separately using the access hole in the back plate of the Master plate 7 Apply Loctite 242 to the inside of the alignment pin bushing and the threads if the alignment...

Страница 26: ...move the M5 button head cap screw and cable clip on Flat A of the Tool Changer body using a 3 mm hex key 8 Remove the M3 socket flat head cap screw and cable holder on Flat A of the Tool Changer body...

Страница 27: ...s to the proper connector on the Valve Adapter Control module 19 Confirm the operation of the Unlock sensor by issuing the Unlock command and then checking to see that the LED in the Unlock sensor bod...

Страница 28: ...ch the RTL sensor cable to the R2 connector on the Valve Adapter Control Module 12 Install the RTL sensor to the Tool Changer body 13 Apply Loctite 222 to the M3 socket flat head screw Secure the sens...

Страница 29: ...te used the Tool Changer Master plate may have to be removed Refer to Section 2 3 Master Plate Removal 5 Remove the 2 M3 socket flat head cap screws and two cable retaining tabs on the Valve Adapter C...

Страница 30: ...or to light up 15 Install the Tool Changer Master plate to the robot arm or interface plate refer to Section 2 2 Master Plate Installation 5 2 5 Seal Inspection and Replacement Parts required Refer to...

Страница 31: ...13 Master plate No Options 2 2 9005 20 2241 7 8 Two Piece Alignment Pin 3 1 3690 0000084 01 Cable Holder Two Line 5 32 1 4 OD Plastic M3 Flat Head Socket Cap Screw Attachment 4 1 3500 1258012 15 M3 x...

Страница 32: ...0 0 SP Item No Qty Part Number Description 1 1 8590 9909999 198 LED NPN Flat Pack Sensor 28M 90 Pico 2 1 8590 9909999 199 LED NPN Flat Pack Sensor 30M 90 Pico 3 2 3500 1258010 11 M3 x 10 mm Socket Fl...

Страница 33: ...e Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com B 33 6 3 Tool plate 1 Table 5 4 Tool plate Item No Qty Part Number Description 1 1 9121 113xT 0 0 0 0 QC 113...

Страница 34: ...optimum performance of the Tool Changer Positional Repeatability 0 0006 0 015 mm Repeatability tested at rated load at one million cycles Weight coupled no access 13 79 lbs 6 26 kg Master 8 75 lbs 3 9...

Страница 35: ...ting pattern 6 M10 SHCS and 2 10mm dowel Optional Master side mounting bosses available Iso View Scale 1 3 Master Side Projection Only Tool Side Projection Only Side View Rev Description Initiator Dat...

Страница 36: ...ON NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY K Zachary 05 08 14 D Norton 05 08 14 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 963...

Страница 37: ...ERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY K Zachary 05 08 14 D Norton 05 08 14 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 20 113 131028 1 0...

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