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Chapter 3
Installation and Start-Up
Installation
Set-Up
1. Remove all packaging material from around the melt unit.
2. Carefully lift the melt unit out of the box.
3. Unpack the binder containing the product manuals, electrical schematics, and warranty
information. Retain the binder for future reference.
4. Unscrew the 4 screws from the plywood board base; remove and discard the plywood.
5. Carefully inspect all packing material for separately wrapped items.
6. Position the melt unit for easy access to the control panel and convenient servicing.
7. Using the base mounting holes, bolt the melt unit down to a durable mounting surface in
accordance with the dimensions listed in Section 3: Speci
fi
cations to prevent accidental
upset and possible injury.
8.Tighten all screws before startup and after the melt unit experiences excessive vibration.
Component Installation
Automatic Systems
Hoses
Hoses are normally installed on an automatic melt unit at the factory with no user
installation required. If they are not installed, see Hose Replacement. Refer to the
enclosed Heated Supply Hoses product manual (Astro Packaging P/N 19600-24) for
complete installation and service information.
Automatic Applicators
Automatic applicators may be attached to hoses or packaged separately. If they are not
installed, proceed as follows:
1. With the system power o
ff
, attach the hose output electrical connector to the
applicator. Heat the
fl
uid
fi
ttings on the applicator and the output end of the hose by
attaching the electrical connector and applying power for 3 – 5 minutes, or until the
hose
fi
tting will rotate.
2. Connect the output end of the hose to the adhesive input
fi
tting on the applicator.
3. When the system reaches operating temperature, retighten all the adhesive
connections. Pressurize and check for leaks.
Refer to the applicator product manual for installation and service information.
©Astro Packaging Rev D D2-15 Manual-19600-10-D215 3-1
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