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Template Date: 1997_02_12

11 - TROUBLESHOOTING

PROBLEMS AND THEIR PROBABLE CAUSES

SYMPTOM

PROBABLE CAUSE

SOLUTION

Bottoms do not penetrate ground

Ground too hard

Slow ground speed
Check hitch leveling
Adjust bottoms to maximum pitch

Excessive trip beam tripping

Trip load not properly set

Adjust trip load higher

Plow overcuts, tails to left/right

Plow not level
Plow bottom running too deep
Front plow bottom over cutting

Incorrect landsides
Landside pads worn
Landside not properly set
Rear furrow wheel not properly
adjusted vertically
Rear furrow wheel not adjusted to
furrow wall
Hitch not set correctly

Level plow
Check depth of plow bottom
Reduce tractor to furrow wall
dimension
Check for correct landsides
Replace landside pads
Adjust landside by adding spacer
Adjust rear furrow downward

Adjust rear furrow wheel closer to
furrow wall
Set hitch to correct setting
Check to see tractor hitch has
lateral freedom

Front plow bottom overcutting

Tractor operation

Keep tractor close to furrow wall

Front plow bottom undercutting

Tractor operation

Keep tractor further away from
furrow wall

Plow Overcuts

Rear landside or wheel worn or not
properly adjusted

Adjust landside or replace if worn,
adjust rear wheel

Plow Undercuts

R e a r l a n d s i d e o r w h e e l n o t
properly adjusted

Adjust land side by remo ving
spacer or adjust wheel

Front of plow runs shallow

Upper link of tractor hitch to long

Shorten upper link

Rear of plow runs shallow

Upper link of tractor hitch to short

Lengthen upper link

Tractor front wheels pull toward
furrow

Tractor hitch not set to move
laterally
Rear landside or wheel incorrectly
set

Adjust hitch for lateral movement

Correct adjustment toward furrow
wall on landside or wheel

Most plow problems are caused by improper
adjustment. When you encounter problems in the
f i e l d , m a k e a s y s t e m a t i c c h e c k o f a l l p l o w
adjustments. Checking and correcting adjustments

will usually correct the problem. If it does not, follow
the troubleshooting guidelines listed below.

If the problem can not be corrected, contact you
dealer for further assistance.

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Содержание 166

Страница 1: ...OPERATOR S MANUAL Art s Way Manufacturing Co Inc Model 166 Moldboard Plow Operator s Manual 519560 Issued February 2004 ...

Страница 2: ... READS AND UNDERSTANDS THE OPERATOR S MANUAL FOR THIS MACHINE WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH BEFORE STARTING THE ENGINE DO THE FOLLOWING 1 READ THE OPERATOR S MANUAL 2 READ ALL SAFETY DECALS ON THE MACHINE 3 CLEAR THE AREA OF OTHER PERSONS LEARN AND PRACTICE SAFE USE OF MACHINE CONTROLS IN A SAFE AND CLEAR AREA BEFORE YOU OPERATE THIS MACHINE ON AJOB SITE It i...

Страница 3: ...y effect the performance function and safety of its operation Therefore no modification are to be made without the written permission of Art s Way Manufacturing Co Inc Any modification made without the written permission of Art s Way Mfg Co shall void the warranty of this product In the interest of continued safe operation of this 166 Moldboard Plow pay particular attention to the safety alert sym...

Страница 4: ... will allow the dealer to fill your order as quickly as possible For your convenience we have provided this space for you to record your model number serial number and the date of purchase as well as your dealer s name and address Owner s Name __________________________________________________________________ Owner s Address ________________________________________________________________ Purchase...

Страница 5: ... REAR FURROW WHEEL 23 SPRING TRIP BEAM 24 BEAM TRIP 24 PLOW BOTTOM 24 SHARES 25 ROLLING COLTER OPTIONAL 26 SIDE ARM COLTER OPTIONAL 26 PLOW OPERATION 27 7 FIELD OPERATION 29 GENERAL INFORMATION 29 TRACTOR OPERATION 29 PLOW OPERATION 30 8 LUBRICATION 33 LUBRICATION 33 9 MAINTENANCE 35 GENERAL PREVENTIVE MAINTENANCE 35 FASTENER TORQUE DATA 36 STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS 37 ...

Страница 6: ...1 INTRODUCTION 4 Alt to hide template information Alt to display template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 This Page left Blank ...

Страница 7: ... implied and makes no warranty of merchantability or fitness for any particular purpose beyond that expressly stated in this warranty Art s Way Manufacturing Co Inc liability is limited to the terms set forth in this warranty and does not include any liability for direct indirect incidental or consequential damages or expenses of delay and the Company s liability is limited to repair or replacemen...

Страница 8: ...2 Limited Warranty 6 Alt to hide template information Alt to display template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 This Page left Blank ...

Страница 9: ... conforms to applicable safety standards at the time of manufacturing A safety conscious equipment operator makes an effective accident prevention program complete Safety features and instructions for the Moldboard Plow are detailed elsewhere in the Operator s Manual It is the responsibility of the owner to ensure that all operators read and understand the manual before they are allowed to operate...

Страница 10: ...d during operation DURING OPERATION No one other than the operator should ride on the tractor Never allow anyone to ride on the plow at any time INSPECT all hydraulic hoses for leaks cracks and abrasions once a year Tighten fittings or replace hoses as needed Hydraulic fluid escaping under pressure can have enough force to penetrate the skin Hydraulic fluid may also infect a minor cut or opening i...

Страница 11: ...sepower rating of the tractor used for field operation Comply with your state and local laws governing highway safety and with regulations when moving machinery on a highway Drive at a reasonable speed not in excess of 20 mph 32 km h to maintain complete control of the tractor and implement at all times LEFT AND RIGHT SIDE OF IMPLEMENT 1 2 When you are behind the plow and looking toward the tracto...

Страница 12: ...tall new decals if the old decals are destroyed lost painted over or can not be read When parts are replaced that have decals make sure you install a new decal with each new part NOTE New decals are available from your dealer RD99N208 RD99N208 RD99N214 220321A1 RS00A028 RS00A029 Decal Part Number I220321A1 Decal Part Number I543301R1 Decal Part Number I2753186R2 ...

Страница 13: ...mblem lights etc which are approved for use by your local government agencies when moving equipment on public roads Keep these devices clean and in good working condition M230A A slow moving vehicle emblem must be ordered from your dealer and installed on your plow when transporting on roads The emblem mounting bracket is installed on the rear of the main frame See Slow Moving Emblem installation ...

Страница 14: ...3 SAFETY 12 Alt to hide template information Alt to display template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 This Page left Blank ...

Страница 15: ... 15 8 ply Tubeless Furrow Wheel optional Weight Rigid Beam 5 Furrow 16 Inch 2 480 lb 1 125 Kg 5 Furrow 18 Inch 3 524 lb 1 598 Kg 6 Furrow 18 Inch 4 174 lb 1 894 Kg Spring Trip 4 Furrow 18 Inch 3 428 lb 1 555 Kg 5 Furrow 16 Inch 2 922 lb 1 325 Kg 5 Furrow 18 Inch 3 926 lb 1 781 Kg 6 Furrow 18 Inch 4 715 lb 2 139 Kg Transport Size Vertical Clearance 30 inches 762 mm Fore Aft Clearance 16 Inch Plow 2...

Страница 16: ...6 cm Four five and six furrow 18 inch 45 7 cm Rear Landside and Rear Furrow Wheels 4 5 and 6 Furrow Wide adjustable style rear landside 4 5 and 6 Furrow Adjustable rigid rear furrow steel wheel requires rear beam stop attachment on spring trip beam plow Colters 4 5 and 6 Furrow 17 Inch and 20 Inch Rippled edge blade Lateral Stability Regular Adjustable wide rear landside and padded front style Opt...

Страница 17: ...llow sufficient ground clearance for proper operation To rotate the plow for each successive pass in the field raise the plow then operate the control lever as far as it will go and release it NOTE If the tractor remote lever is equipped with FLOAT lockout lock this lever out of the FLOAT position Refer to the Tractor Operators Manual for information to lock out the FLOAT position on the lever Rol...

Страница 18: ...t made by the plow front bottom Note that the overall width of the tractor including dual rear wheels must be kept to 133 inches 338 cm or less for 4 and 5 furrow plows and 144 inches 366 cm or less for 6 furrow plows Refer to your operators manual and to the instructions pertaining to the use of dual wheels Tractor Tire Inflation The use of the proper air pressure is the most important factor in ...

Страница 19: ...ize and have the horsepower rating of the tractor used for field operation The bracket for a slow moving vehicle SMV emblem must be attached as near to the rear and center of the plow as possible The SMV emblem must be in a plane perpendicular to the direction of travel plus or minus 10 degrees and be placed centrally at the rear of the vehicle unobstructed and two to six feet above the ground mea...

Страница 20: ... tractor After connecting the plow to the tractor place the parking stand in the storage position on the hitch frame as shown at right RD99N030 WARNING Make sure that the weight of a trailed vehicle that is not equipped with brakes NEVER EXCEEDS the weight of the machine that is towing the vehicle Stopping distance increases with increasing speed as the weight of the towed load increases especiall...

Страница 21: ... of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately M149C Hydraulic Connections Male couplers adapters and hydraulic grips for connecting the rollover cylinder hydraulic hoses to the tractor remote hydraulic system are included with the plow RD99N024 For convenient tractor control operation connect the plow rollover hoses red hydraulic grips to the tracto...

Страница 22: ...n the plow bottoms will quickly wear away in most soils For soils which scour with difficulty it is recommended to remove the coating before attempting to plow Use a noncombustible cleaning solvent for this purpose If necessary use a stronger solvent such as paint remover to remove the protective coating If the plow is not to be used for long periods of time scrape off the dirt Clean and protect t...

Страница 23: ...n be damaged if lowered by accident Prepare the plow for transport as follows 1 Stop the tractor and raise the plow to maximum height Shut the tractor off and remove the key 2 Lock the wheel axle in transport position by installing gauge pins in the transport hole RD99N018 WARNING Travel speed should be such that complete control and machine stability is maintained at all times Where possible avoi...

Страница 24: ...to support the plow when connecting and disconnecting the plow from the tractor Also use the jack stand to support the plow when the plow is in storage Keep the jack stand in the storage position on the hitch frame when not in use RD99N029R OPERATING POSITION RD99N030 STORAGE POSITION WARNING The parking stand must be used at all times while the plow is not connected to the tractor M770 ...

Страница 25: ...owing depth Set the stops for the same setting on both sides RD99N009 Spacers are used between the landside and the brace to correct plow tailing Spacers are added until the plow runs straight behind the tractor RD99N017 This furrow wheel is designed to permit the wheel to carry both the vertical and side loads Move the wheel arm down to carry more load or move it up to carry less vertical load A ...

Страница 26: ...minate all shake but at the same time see that the bottom can be rotated by hand on the beam pivot bolt This precaution serves to prevent unnecessary tripping in hard ground due to a walking action of the trip mechanism After plowing the first couple of acres it will be necessary to tighten the pivot bolt nut due to the wear in of the mating parts It is not necessary to disturb the adjustment of t...

Страница 27: ...e has thickness throughout the whole front portion for added strength when used in rocky conditions and for more wear in extremely abrasive soil Deep Suck Share The deep suck share has a point designed for more aggressive action giving quicker entry and more stable plowing depths in hard ground Deep suck and upset shares are available with factory applied hard surfacing Note however that hard surf...

Страница 28: ...he landside when the measurement is made In soft crumbly ground a wider setting is necessary in order to obtain a clean furrow wall in sod or firmer soil the colters can sometimes be set narrower A set collar is provided in the colter yoke to prevent the colter from swinging completely around This set collar should be set on the colter shank so it will allow the colter to swing approximately the s...

Страница 29: ...w will now rotate to the proper operating position and the control lever will automatically return to the neutral position Leveling the Bottoms Before proceeding with the leveling adjustment make sure the lift links are the same length and the lower links are level as described in Hitch Adjustment in this manual The furrow bottom should be level and the plow beam should be vertical to the ground N...

Страница 30: ...ters far to the outside of the landside and not too deep Sometimes it is necessary to remove the colters entirely so as to obtain the maximum pressure on the plow bottom which aids in scouring Disconnecting The Plow From The Tractor Select a level floor or solid level ground Before lowering the plow install the parking stand then lower the plow until its entire weight rests evenly on all the botto...

Страница 31: ...ds to variations in draft and does it quick enough to maintain a nearly constant load on the tractor When the load on the hitch increases the hitch responds by shallowing raising the plow which transfers increased weight to the tractor thus increasing traction Two methods of draft control are available Position Control Modified Recommended This method is useful in fields with extreme soil variatio...

Страница 32: ...is accomplished by adding or removing spacers under the head of the pins on each side of the frame Refer to the illustration below The largest spacer 1 3 4 inch diameter on either side of the plow should be kept between the head of the pin and the plow beam Smaller washers are added between the frame and the bottom of the large spacer A cotter pin is used to secure the spacers in place The same nu...

Страница 33: ...ts have left hand threads The plow bottoms are attached to the beams with 5 8 inch bolts These bolts must be checked periodically and torqued to 200 lb ft 270 Nm If the plow is equipped with the stop or landside block ensure it fits tightly against the landside Periodically check the stop or landside block while plowing Rolling Colter If equipped Check the distance from the colter blade to the lef...

Страница 34: ...7 FIELD OPERATION 32 Alt to hide template information Alt to display template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 This Page Left Blank ...

Страница 35: ...ring Note 2 X 100 Lubrication Guide 1 Be certain that all lubrication fittings are assembled in place Refer to the following chart and illustrations to locate all fittings 2 Always lubricate the plow thoroughly before taking it to the field Use a pressure lubricating gun as necessary 3 Be sure all fittings are free from dirt and paint so the lubricant is certain to enter the bearing 4 Always force...

Страница 36: ..._1_col Rac 0 00000 Template Date 1997_02_12 ROLLOVER CYLINDER RD99N025 ROLLOVER PIVOT RD99N026 COULTER RD99N031 FURROW WHEEL OPTIONAL MA12025 GAUGE WHEEL RD99N009 1 GREASE FITTING 1 GREASE FITTING 1 GREASE FITTING 1 50 HOURS 1 50 HOURS 1 100 HOURS 1 GREASE FITTING 1 HAND LUBRICATE 1 10 HOURS 1 200 HOURS ...

Страница 37: ...ied torque values 4 Refer to Lubrication section in this manual and lubricate the plow as indicated 5 Check air pressure in all tires Refer to Specifications section in this manual and inflate tires to correct tire pressure as indicated 6 Check all wheel bolt lugs Refer to Specification section in this manual and torque as indicated 7 Check all hydraulic connections and fittings Refer to Standard ...

Страница 38: ... 2380 2720 3227 3688 1 1 2 1940 2200 2631 2983 3160 3560 4285 4827 NOTE 1 Bolt head identification marks as per grade Manufacturing marks will vary Thick nuts must be used with Grade 8 bolts METRIC FASTENER ISO TORQUE CHART NOTE Use these torques unless special torques are specified Values are for coarse thread fasteners plated or unplated as received from supplier Fasteners can be dry or lubricat...

Страница 39: ...n Max Min Max 4 1 4 6 4 7 16 20 9 12 12 16 6 10 8 14 5 5 16 7 9 1 2 20 12 15 16 20 10 15 14 20 6 3 8 9 5 9 16 18 21 24 29 33 15 20 20 27 8 1 2 12 7 3 4 18 35 40 47 54 25 30 34 41 10 5 8 15 9 7 8 14 53 58 72 79 35 40 47 54 12 3 4 19 1 1 1 16 12 77 82 104 111 60 70 81 95 14 7 8 22 2 1 3 16 12 90 100 122 136 70 80 95 109 16 1 25 4 1 5 16 12 110 120 149 163 80 90 108 122 20 1 1 4 31 8 1 5 8 12 140 150...

Страница 40: ...ocking air chuck 2 Stand behind the tread of the tire and make sure all persons are away from the side of the tire before you start to add air Inflate the tire to the recommended air pressure DO NOT inflate the tire more than the recommended pressure WARNING A tire can explode during inflation and cause serious injury or death Never increase air pressure beyond 35 PSI 2 4 bar to seat the bead on t...

Страница 41: ...lades Grease or paint all exposed hydraulic cylinder rods to prevent rust Paint or thoroughly grease any surface that can rust Inspect the machine for any worn damaged or broken parts Replace as necessary DO NOT let tires stand on oil or grease or come in contact with manure or fertilizer as these items may destroy rubber tires Inspect all hydraulic hoses for leaks abrasions or cracks Check all fi...

Страница 42: ...10 STORAGE 40 Alt to hide template information Alt to display template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 This Page left Blank ...

Страница 43: ...eck to see tractor hitch has lateral freedom Front plow bottom overcutting Tractor operation Keep tractor close to furrow wall Front plow bottom undercutting Tractor operation Keep tractor further away from furrow wall Plow Overcuts Rear landside or wheel worn or not properly adjusted Adjust landside or replace if worn adjust rear wheel Plow Undercuts Rear landside or wheel not properly adjusted A...

Страница 44: ...11 TROUBLESHOOTING 42 Alt to hide template information Alt to display template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 This Page Left Blank ...

Страница 45: ...icated in the standard hydraulic fitting torque specification tables unless otherwise Before the initial set up is started it is recommended that the set up person become acquainted with the instructions found in the attachment packages for any attachment which will be installed on the plow When beginning to assemble the plow it is recommended that the plow frame be placed over supports about 34 i...

Страница 46: ...2278 2380 2720 3227 3688 1 1 2 1940 2200 2631 2983 3160 3560 4285 4827 NOTE 1 Bolt head identification marks as per grade Manufacturing marks will vary Thick nuts must be used with Grade 8 bolts METRIC FASTENER ISO TORQUE CHART NOTE Use these torques unless special torques are specified Values are for coarse thread fasteners plated or unplated as received from supplier Fasteners can be dry or lubr...

Страница 47: ... Min Max Min Max Min Max 4 1 4 6 4 7 16 20 9 12 12 16 6 10 8 14 5 5 16 7 9 1 2 20 12 15 16 20 10 15 14 20 6 3 8 9 5 9 16 18 21 24 29 33 15 20 20 27 8 1 2 12 7 3 4 18 35 40 47 54 25 30 34 41 10 5 8 15 9 7 8 14 53 58 72 79 35 40 47 54 12 3 4 19 1 1 1 16 12 77 82 104 111 60 70 81 95 14 7 8 22 2 1 3 16 12 90 100 122 136 70 80 95 109 16 1 25 4 1 5 16 12 110 120 149 163 80 90 108 122 20 1 1 4 31 8 1 5 8...

Страница 48: ...d on each side of the machine during set up procedures The door of the building in which the plow is set up must be of a width which will let the plow pass through when in the transport position The door height must be at least 12 feet The building ceiling height must be at least 20 feet The building floor must be level and hard The instructions in this manual show the assembly of the machine insi...

Страница 49: ... required to assemble the plow are shipped in a carton The contents of the carton will depend on the type and size of the plow Parts required to complete the machine include Hitch and Carrier Frame Plow Bottoms Beams Trip Units If Equipped Hydraulic Cylinders and Hoses Wheel and Tire Hardware pins and clamps NOTE The contents of the specific packages may vary depending on the type and size of the ...

Страница 50: ...ST 2 SAFETY STAND 4 SAFETY STRAP 2 2 1 3 4 MA10005 Assemble the moldboard shin and share to the steel frog Tighten all bolts to the specified torque in the torque chart 1 SHIN 3 THROW AWAY SHARE 2 STEEL FROG 4 MOLDBOARD 4 3 1 2 TRASH PLATE OPTIONAL RD99N012 RD99N013 Install the trash plate bracket on the steel frog and tighten the bolts a small amount Install the trash plate and the trash plate bo...

Страница 51: ... beams Point the arrow to the normal position RD99N015 Install the bottom lock on the rear bottom and tighten the bolts to the specified torque in the torque chart 1 BOTTOM ASSEMBLY 2 PLOW BEAM 2 1 1 SHIN 3 THROW AWAY SHARE 2 STEEL FROG 4 MOLDBOARD 3 2 1 RD99N006 Install the colter bracket and bolts 1 COULTER BRACKET 2 BARCKET BOLT 2 1 RD99N210 Install the colters and tighten the bolts 1 BRACKET B...

Страница 52: ...ide wear bar is recommended for rocky ground Make sure that the landside block fits tight on the landside The adjustable pitch feature is provided on all plow bottoms to help penetration with worn shares thereby increasing the life of the share This feature also provides more suction for additional penetration when required Caution must be taken to see that this feature is used correctly When new ...

Страница 53: ...w wheels NOTE On models equipped with a rear furrow wheel there is not a rear landside 1 FURROW WHEEL 3 SET SCREW 2 PLOW BOLTS 4 SCRAPER 4 3 2 1 Beam Stop Trip Beam Only RD99N213 Install the beam stop for rear trip beam Tighten the bolts to the specified torque in the torque chart IMPORTANT On trip beam plows equipped with rear furrow wheels you must install a beam stop on each rear beam 1 BEAM ST...

Страница 54: ...y template information Template Name OML_1_col Rac 0 00000 Template Date 1997_02_12 SLOW MOVING VEHICLE SMV EMBLEM RD99N032 Assemble the bracket to the plow frame and install the Slow Moving Vehicle SMV Emblem to the bracket and tighten the bolts 1 BRACKET 2 SMV EMBLEM 1 2 ...

Страница 55: ...als for your machine Your local dealer can expedite your order for operator manuals illustrated parts catalogs service manuals and maintenance records Always give the Machine Name Model and Serial Number so your local dealer can provide the correct manuals for your machine NOTE Art s Way Manufacturing Co Inc reserves the right to make improvements in design or changes in specifications at any time...

Страница 56: ...Art s Way Manufacturing Co Inc Hwy 9 West PO Box 288 Armstrong IA 50515 U S A Produced And Published In The U S A ...

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