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Equipment Faults, Diagnosis and Reporting 

38 

 

4.4.

 

Advance Use; Waveform 

In addition to Power Spectral Density displays, Waveform chart is provided to check three 
voltage and three current data together or separately. The figure below shows the 
waveform data in logarithmic psd format. Raw voltage and current data or its psd form can 
also be displayed.  

 

 

 

 

 

Содержание AMT Toolkit

Страница 1: ...PS 01 KL 11 REV 00 Artesis Asset Management Toolkit AMT Users Manual AMT Toolkit NO CHANGES ALLOWED TO THIS MANUAL WITHOUT PRIOR APPROVAL FROM APPLICABLE APPROVALS AGENCIES...

Страница 2: ......

Страница 3: ...l entities cited Printed in Turkey Uncontrolled when transmitted electronically Contact Information The following contact information is provided for those times when you cannot contact your local rep...

Страница 4: ...enance planning information as well as its timing is issued based on the observations in the field and is approximate and considers the average behavior of different types of equipment Since each piec...

Страница 5: ...ion 15 3 2 The front panel 15 3 2 1 Confirming ENTER and CLEAR 15 3 2 2 Using the front panel buttons 16 3 2 3 Setting numeric values 16 3 3 Configuring for use 16 3 3 1 Master reset 16 3 3 2 Entering...

Страница 6: ...uipment Faults and their diagnoses using AMT Toolkit 29 4 2 Reporting 30 4 3 Advance Use Power Spectral Density 37 4 4 Advance Use Waveform 38 5 Troubleshooting 39 5 1 Introduction 39 5 2 Use of the A...

Страница 7: ...tar delta connected motors 56 7 3 4 SoftStarter 57 7 4 Appendix 4 Menu settings and parameters of AMU Unit 58 7 5 Appendix 5 Edit Settings Menu items 59 7 6 Appendix 6 Flowcharts for AMU use 67 7 6 1...

Страница 8: ...ransformers and cables Artesis AMT Toolkit is connected to motor cables using current sensors and voltage cables and it collects data from motor driven system and saves to SQL database At the end of t...

Страница 9: ...oolkit accessories include the following CURRENT TRANSFORMERS Four sets of split core current transformers Class 1 Conforms to IEC185 BS7626 and BSEN60044 1 IEC 60044 1 Current transformers are 100 5A...

Страница 10: ...ich is basically used to complete all configuration tasks i e database settings AMU device connection settings equipment hierarchy Configuration Application is also used to set up device according to...

Страница 11: ...are included within AMT Toolkit a If it is suitable then check the motor nameplate for rated current in order to use appropriate transformation ratio b If not check usability of existing CTs 4 Check...

Страница 12: ...onnections 1 Select appropriate 1 Amp or 5 Amp AMU for voltage and current connections AMU for 1 Amp is provided for direct connections to the existing current transformers with 1 Amp secondary output...

Страница 13: ...are present at the input terminals of this device Accordingly this unit must be used in accordance with all local and national codes for the installation and operation of low voltage electrical equipm...

Страница 14: ...evice to finish Learn and Improve modes and to get into Monitor mode 20 Right click on the device and select Waveform submenu Download waveform data until Save icon enabled and save it to a text file...

Страница 15: ...de power should be applied to the unit AMU requires between 100 and 240VAC obtained from a single phase neutral and ground At this stage the Power indicator at the left of the front panel will light I...

Страница 16: ...motor current so that it is bypassed effectively during all normal operation NOTE AMU should never be used on a system that employs soft starters for speed control or other un bypassed uses Please re...

Страница 17: ...l operation requires that AMU is set up and used correctly 3 2 The front panel 3 2 1 Confirming ENTER and CLEAR Once the sensors have been connected and power has been applied to the AMU unit the Powe...

Страница 18: ...tton pressing the other button i e CLEAR after ENTER and vice versa will cancel the action 3 2 3 Setting numeric values Similarly numeric values can be entered using the arrow buttons When a value is...

Страница 19: ...UP button until the letter m appears in the first position Press and confirm ENTER and then press ENTER again to enter the Edit Settings menu 3 3 3 The Edit settings menu Throughout this manual paths...

Страница 20: ...to the motor without an external sensor i e voltage connections on low voltage units requires a calibration factor of 1 3 3 3 3 Motor settings Nominal voltage current and frequency The nominal voltage...

Страница 21: ...ation Other communications settings All other communications settings should be left at the factory defaults if the AMU networking software is being used If another software package is employed i e SC...

Страница 22: ...m is displayed AMU does not process the data taken from current and voltage channels Therefore AMU cannot monitor the motor status It is therefore important to ascertain the cause of the alarm at the...

Страница 23: ...t levels are within set limits and that the phase angle between the V1 and I11 I12 channels is appropriate If AMU detects that some condition is not met an alarm is raised which the user should invest...

Страница 24: ...connected to I31 I32 Furthermore the polarities of the two currents IS and IT have been reversed I11 has been exchanged with I12 and I31 with I32 NOTE Once AMU has determined the correct phases the u...

Страница 25: ...processed to produce a database consisting of a collection of data sets representing the behavior of the motor system under the load conditions that the motor has met in practice It is therefore impo...

Страница 26: ...3 4 5 3 Iteration cycle time In general a data processing cycle takes between 60 120 seconds depending on several factors First AMU requires relatively unchanging data over a minimum time period durin...

Страница 27: ...ive the motor several additional precautions are needed The voltage frequency is expected to be constant within well defined limits for direct line driven motors but can vary considerably when an inve...

Страница 28: ...d that the original values of each setting be recorded prior to changing them After changing certain settings it may be necessary to relearn the motor Menu Group Setting Usage Harmonic Values Harmonic...

Страница 29: ...ould shorten the flash lifetime On the other hand the longer data are stored in volatile memory the greater the potential for data loss if power fails As a compromise the user can set a suitable time...

Страница 30: ...DOWN buttons allows the user to select to display the most recent values for the parameters in the following table Displayed Parameter Unit Admittance A V Phase angle o degree Power factor Active pow...

Страница 31: ...trum of the current evident in specific frequencies AMU uses differences between the expected current obtained from the model and the actual current These differences include only abnormalities genera...

Страница 32: ...efore any fault of the equipment that affects the motor or the three phase system is also observed by AMU 4 2 Reporting Artesis AMT Toolkit was developed to meet a market requirement for a portable co...

Страница 33: ...nnection between deteriorating condition and reduced efficiency Excessive misalignment voltage imbalance or mechanical unbalance can have serious impact as can heating caused by bearing or electrical...

Страница 34: ...Equipment Faults Diagnosis and Reporting 32...

Страница 35: ...nt Faults Diagnosis and Reporting 33 Sample Report with two pages including descriptions of existing faults a chart displaying their levels descriptions of electrical values and a table listing their...

Страница 36: ...ency deteriorates by as much as 5 over time if slippage occurs Bearing Problem Bearing s should be checked EEE The presence of bearing defects often results in reduced efficiency or even severe damage...

Страница 37: ...current unbalance EEE Voltage and current unbalance cause heat and up to 3 energy efficiency problems The electrical parameters their definitions and their expected values are given below Power Facto...

Страница 38: ...urrent level exceeds 10 of the nameplate value Frequency The rate of changing direction of an alternating voltage or current is called the frequency and it is measured in hertz Hz which is the number...

Страница 39: ...nce Software alerts the user when the current unbalance exceeds 3 4 3 Advance Use Power Spectral Density Although AMT Toolkit excels at providing the user with actionable information in a concise prac...

Страница 40: ...ddition to Power Spectral Density displays Waveform chart is provided to check three voltage and three current data together or separately The figure below shows the waveform data in logarithmic psd f...

Страница 41: ...lta topology have an extra 30 phase shift and the current phase angles should lie between 30 and 60 In either case check that the motor topology has correctly been entered on the AMU front panel and t...

Страница 42: ...n constant should be 1 If the calibration is correct the sensor may be defective and should be changed Check the current balance levels using the AMU front panel A value below 15 is acceptable but abo...

Страница 43: ...s no user serviceable parts and must be returned to either Artesis or its designated agents if repair is needed 5 4 Cleaning Clean the display and the keypad periodically using a dry cloth Detergents...

Страница 44: ...ft pane Then Delete button is clicked to delete the company 4 Canceling Editing Adding or editing can be canceled by clicking Cancel Editing button 6 1 2 Motors Motors can be edited using the pane bel...

Страница 45: ...AES for AMT Software 43 6 2 Reports 6 2 1 Report Assignment and Viewing Reports are listed on the left by clicking on the Reports group or Report menu Report ribbon bar...

Страница 46: ...yboard or by clicking Remove button on the Report ribbon bar 2 Renaming a report A report can be renamed by clicking Rename button on ribbon bar or by right clicking on the report and selecting Rename...

Страница 47: ...waveform file can be assigned by clicking Assign Waveform File button on ribbon bar or by right clicking on the report and selecting Assign Waveform File from the context menu 5 Viewing a report A re...

Страница 48: ...AES for AMT Software 46 6 2 2 PSD The PSD chart of the report data can be viewed by clicking PSD tab on the right...

Страница 49: ...2 3 Waveform The waveform of the report data is plotted in VI Waveform tab on the right Three voltage and three current data can be viewed in time domain frequency domain or logarithmic frequency doma...

Страница 50: ...a is selected and dragged from the list and dropped into the related company s motor on the left pane New report will be added to the sub list of that motor 6 3 Settings 6 3 1 License License informat...

Страница 51: ...be used without any limitation of number of licenses To change the license mode to unlimited the code no on license form should be sent to Artesis An activation password will be sent back which is sup...

Страница 52: ...an error occurred 0x400000 No data error There is no data present 0x800000 Data acquisition error An error occurred during data acquisition causing insufficient data to be acquired 0x01000000 Paramet...

Страница 53: ...urrent exceeds upper threshold limit 0x0400 High current Ch3 Current exceeds upper threshold limit 0x0800 Motor not running All currents were measured below their acceptable No current limits 0x1000 M...

Страница 54: ...e values admittance estimated physical parameters 0x800000 Frequency range CHECK MOTOR and LEARN only The measured frequency differed from the nominal value During the learning period AMU learns the m...

Страница 55: ...or An unexpectedly large value was calculated for the modeling error This is generally an indication of an unstable line condition and will usually pass 0x04 Data size reset Values for some quantities...

Страница 56: ...must be able to withstand the maximum expected inrush currents and should be selected accordingly Transformers should be selected such that the nominal motor values for current and voltage are minimu...

Страница 57: ...T Toolkit 7 3 1 Low voltage line driven motors with current transformers Max cable distance between CT and AMU is 40 meters for 2 5mm2 cross section 15 VA Burden Rate V1V2 V3 I11 I12 I21 I22 I31 I32 T...

Страница 58: ...otor R T S Variable Speed Driver Output Input 3 AC 3 AC V1V2 V3 I11 I12 I21 I22 I31 I32 AMT Toolkit Phase Ground Neutral 7 3 3 Low voltage line driven star delta connected motors V1V2 V3 I11 I12 I21 I...

Страница 59: ...Appendices 57 7 3 4 SoftStarter V1V2 V3 I11 I12 I21 I22 I31 I32 3 Induction Motor U V W R S T AMT Tookit Phase Ground Neutral 1A SOFT STARTER R S T BY PASS CONTACTOR...

Страница 60: ...Appendices 58 7 4 Appendix 4 Menu settings and parameters of AMU Unit AMU menu is password protected and the default password for the menu is m The default password can be changed from the AMU menu...

Страница 61: ...ve power V I Cos Display only N A N A Voltage balance Calculated based on NEMA National Electrical Manufacturers Association definition A measure of imbalance between phases 0 perfect balance Display...

Страница 62: ...nic distortion of the selected input channel Display only N A N A 1st Harmonic Harmonic contents of the selected input channel Display only N A N A 3rd Harmonic Display only N A N A 5th Harmonic Displ...

Страница 63: ...Edit Display 0 1 500000 VAC 230 VAC Nominal current Nominal motor working current Edit Display 0 1 30000 A 300 A Nominal frequency Nominal line frequency or most common inverter operating frequency E...

Страница 64: ...y 0 100 90 Max Current Maximum permitted current upper limit as above nominal Edit Display 0 100 90 Low voltage Minimum acceptable level below which voltage is considered to be zero for line and power...

Страница 65: ...splay 0 100 30 Versions Firmware version Release version of unit Display only N A N A Database version Database version for remote monitoring Display only N A N A Algorithm Algorithm version Display o...

Страница 66: ...00 Update iterations Number of iterations used for UPDATE Edit Display 10 20000 1500 Flash save rate Number of iterations after which the flash will be automatically updated with new data If the devic...

Страница 67: ...be set to close on the rising edge of a transition above the set fault level The relay can be reset by selecting either Acknowledge or Reset relay Acknowledge will cause the relay to close only when...

Страница 68: ...determined automatically AMU during CHECK MOTOR If set the order can be changed manually from the following item Edit Display ON OFF OFF Phase order The current phase ordering Voltages are RST curren...

Страница 69: ...Appendices 67 7 6 Appendix 6 Flowcharts for AMU use 7 6 1 Running AMU Edit Settings and Check Motor...

Страница 70: ...Appendices 68 7 6 2 Running AMU Learn...

Страница 71: ...Appendices 69 7 6 3 Running AMU MONITOR IMPROVE UPDATE...

Страница 72: ...Appendices 70 7 6 4 Running AMU Alarm conditions...

Страница 73: ...Appendices 71...

Страница 74: ...Appendices 72...

Страница 75: ...n Mounting Portable indoor use AMBIENT CONDITIONS Operating Temperature 0 40 C 32 104 F Humidity 90 non condensing Pollution Degree 2 Altitude 2000 m 6562 ft INPUT SUPPLY VOLTAGE The power supply volt...

Страница 76: ...0 5Nm 4 4 lb in Maximum 0 6Nm 5 3 lb in Power Supply Connector Wire Gauge Minimum 30 AWG Maximum 12 AWG Power Supply Connector Screw Torque Minimum 0 5Nm 4 4 lb in Maximum 0 6Nm 5 3 lb in Cables of Re...

Страница 77: ...um Maximum Measurable Maximum Permissible Units Voltage 480 277 20 520 300 606 350 VAC Frequency 50 60 25 90 90 Hz CURRENT MEASUREMENT Current transformer and current sensors must meet local standards...

Страница 78: ...New Zealand C tick IEC EN 61326 1 Immunity for Industrial Environments IEC EN 61326 1 Emissions for Industrial Environments Electrical Safety Europe Electrical Safety Directive 2006 95 EC EN 61010 1...

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