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ARI ARI-PACO 2G, Инструкции по эксплуатации и монтажу

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- Translated original instructions -

0040501006 2422

Page 2-31

Operating and installation instructions

Thrust actuator ARI-PREMIO

®

-Plus 2G

5.7  Options 

5.7.1  Relay card

Scope of supply:

5.7.1.1  Operating principle

The relay card is a digital expansion module for the ARI-PREMIO

®

-Plus 2G control electronics.

It has four relays for signalling system states and positions digitally to a higher-level control or for 
connecting relays 1 and 2 to local power consumers (pumps, butterfly valves, etc.). 
Two buttons are provided for programming two positions. If a position is overtravelled, the 
corresponding travel-dependent relay is switched. 
The switching states of the travel-dependent relays are indicated by two LEDs

ATTENTION !

 

- The thrust actuator may only be operated for a short time without the hood for 

unavoidable setting operations to the electronics, the relay card and the electrical 
options. While these operations are in progress, the thrust actuator has hazardous, 
live, uninsulated parts exposed as well as moving and rotating parts.

- Improper execution of the setting operations or lack of care may cause death, 

grievous bodily injury or substantial property damage.

- Operation of the thrust actuator without the hood for any purpose other than that 

described above is strictly prohibited.

Pcs.

Designation

1

Relay  card

2

3-pole connector, 2,5mm²

1

6-pole connector, 1,5mm²

Fig. 13

Relay

Function

Corresponding LED

1

Programmed position is overtravelled 
upwards

Red "Up" LED on the relay card

2

Programmed position is overtravelled 
downwards

Red "Down" LED on the relay card

3

Warning 

Orange, yellow or blue LED on the motherboard

4

Failure 

Red LED on the motherboard

NOTE !

 

The Failure relay is 

switched (high) in normal operation

.

If a fault occurs, the relay drops out to enable a mains voltage or electronics failure to 
be signalled as well. 
The relays are not switched if the handwheel is adjusted or an initialization run is 
started.

Содержание ARI-PACO 2G

Страница 1: ...and transport 2 4 4 0 Description 2 5 4 1 Field of application 2 5 4 2 Method of functioning 2 5 4 3 Diagram 2 6 4 3 1 ARI PREMIO Plus 2G 2 2 5 kN 2 6 4 3 2 ARI PREMIO Plus 2G 12 25 kN 2 7 4 3 3 Part...

Страница 2: ...Y in signal failure 2 30 5 6 5 Double control at the 3 point input 2 30 5 6 6 Priorities 2 30 5 7 Options 2 31 5 7 1 Relay card 2 31 5 7 2 Analogue output card Yout 2 34 5 7 3 Communications package...

Страница 3: ...competence and to monitor the personnel In addition current regional safety requirements must be applied and observed when taking the fittings out of service as well as when maintaining and repairing...

Страница 4: ...instructions as well as technical data in the operating instructions product documentation and on the device itself must also be complied with to the fullest extent in order to avoid faults which in...

Страница 5: ...e automatically determined by the electronics in an initialization run An analogue signal must be present at the input during the initialization run for analogue control The desired position can be sp...

Страница 6: ...6 0040501006 2422 Translated original instructions Operating and installation instructions Thrust actuator ARI PREMIO Plus 2G 4 3 Diagram 4 3 1 ARI PREMIO Plus 2G 2 2 5 kN Fig 1 Yoke Version Column V...

Страница 7: ...Translated original instructions 0040501006 2422 Page 2 7 Operating and installation instructions Thrust actuator ARI PREMIO Plus 2G 4 3 2 ARI PREMIO Plus 2G 12 25 kN Fig 2 Coupling 25 kN...

Страница 8: ...5 Hexagon nut DIN EN ISO 7042 M16 50 143 Connector 2 pole N L 50 26 2 ear clamp stroke indicator 50 144 Connector 3 pole L L 0 V 50 27 Coupling 50 149 Axial joint 50 30 Driving spindle 50 154 Board su...

Страница 9: ...up to max 60 C For outdoor use and sub zero temperatures a heating is recommended Hand operating device Yes always running Yes engageable Operation optional 3 point 12 V AC DC to 250 V AC DC 0 to 10...

Страница 10: ...nal voltage Switching power supply for ARI PREMIO Plus 2G 2 2 5 kN 12 15 kN 25 kN Voltage V Hz 100 240 V AC 50 60 Hz Power consumption VA max 31 2 max 60 max 130 Transformer for ARI PREMIO Plus 2G 2 2...

Страница 11: ...r current max 35 mA recommended 0 02 mA LED Status indicator 2 2 5 kN From the outside and all sides of the actuator visible status indication green OK red Error yellow Warning blue Maintenance Interm...

Страница 12: ...ard dTRON options Set point control for position controller 4 20 mA DC Burden 125 Ohm Resolution Dead band 0 5 Electrically isolated Optional 0 25 0 10 V DC Burden 500 kOhm Resolution Dead band 0 5 El...

Страница 13: ...e address 0 255 Max number of participants 32 Anybus Interface Profibus DP Device address 0 125 Anybus Interface Failure signal Control signal failure Position can not be achieved motor gear failure B...

Страница 14: ...ED over the 3 point control signal the motor stops so that the drive no longer follows the analogue input signal The switch positions for control signal type and inversion affects to the analogue inpu...

Страница 15: ...it switch Here the difference between input and output signal can be larger than in the normal control range The deviation is from the actuator and valve travel dependent By CDF management the duty cy...

Страница 16: ...r standardised control signal 2 Binary inputs 2 Binary outputs Relay shutter 230 V 3 A Analogue input card with 1 additional analog input Analogue output card with 1 additional analogue output Solid s...

Страница 17: ...2G 4 6 Dimensions Fig 4 2 2 5 kN A mm 171 B mm 156 SW mm 17 X mm 150 H mm 448 482 h Nominal stroke mm max 30 max 50 2 2 5 kN Nominal stroke max 30 mm 2 2 5 kN Nominal stroke 30 mm 50 mm 12 25 kN 12 2...

Страница 18: ...ensions Install where there is protection against high energy heat radiation Thrust actuator mountable in any position except in downward suspended position If installed with a horizontal connecting r...

Страница 19: ...atures high atmospheric humidity and temperatures below the freezing point your are recommended to install a heating resistor to minimise condensation buildup in the actuator 5 2 Manual operation 5 2...

Страница 20: ...o valve spindle a Yoke version b Column version a 2 2 5 kN b 12 15 kN D Screw the coupling E Secure coupling in place with grub screw a clip lift dial b and position it c ATTENTION connecting thread u...

Страница 21: ...AB open Straight through valve 3 way valve with diverting plug 3 way valve with mixing plug Wire connections of the different valve types HZ Heating resistor TTR Electronic temperature controller see...

Страница 22: ...RI PREMIO Plus 2G 2 2 25 kN dTRON316 Fig 9 power supply Accessories Option 100 240 V AC ARI PREMIO Plus 2G Standard 24 V AC DC Binary output Out1 Binary output Out2 Binary input Set point free Voltage...

Страница 23: ...pment must only be carried out by qualified electricians or by trained individuals under the guidance and supervision of a qualified electrician in compliance with regional electrical requirement and...

Страница 24: ...arately from single conductors with low voltage 50 1000 V or they must be separated by reinforced insulation Single conductors must be bundled per connector strip directly behind the terminal with a c...

Страница 25: ...the setting operations or lack of care may cause death grievous bodily injury or substantial property damage Operation of the thrust actuator without the hood for any purpose other than that described...

Страница 26: ...es the software and restores the factory settings Any faults that are stored are cleared blockage etc If you press the Reset button for longer than two seconds the actuator control starts an initializ...

Страница 27: ...n UP STOP End position DOWN Force off The Force switch specifies the direction in which the actuator is switched off by the thrust in the final position Switch up Retracting spindle Mid position Both...

Страница 28: ...moved the orange LED is set Anti Block Off The retraction algorithm is deactivated The orange LED is set if a blockage occurs Economy wear reduction program The wear on the valve and actuator mechanis...

Страница 29: ...tion occurs outside the hysteresis band If the actuator signal changes direction more than six times in one minute because all deviations of the desired position were outside the current hysteresis ba...

Страница 30: ...cted by the electronics both 4 to 20 mA and 2 to 10 V If the control signal fails for longer than ten seconds the red Failure LED is set and the actuator is switched to Stop As soon as a control signa...

Страница 31: ...d and the electrical options While these operations are in progress the thrust actuator has hazardous live uninsulated parts exposed as well as moving and rotating parts Improper execution of the sett...

Страница 32: ...f a blockage occurs for instance A blockage additionally results in a Failure signal because the desired position cannot be reached 5 7 1 2 Technical data 5 7 1 3 Installation procedure 5 7 1 4 Electr...

Страница 33: ...le position Press Relay 2 button down until the corresponding LED blinks once From now on relay 2 is switched to active when the current position is overtravelled in the DOWN direction Clear Press Rel...

Страница 34: ...to 20 mA 0 to 10 V or inverted corresponds to the switch configuration on the motherboard standard product The output signal can be changed with a solder jumper irrespective of the switch setting and...

Страница 35: ...ted original instructions 0040501006 2422 Page 2 35 Operating and installation instructions Thrust actuator ARI PREMIO Plus 2G 5 7 2 3 Installation procedure 5 7 2 4 Electrical connection Fig 21 Fig 1...

Страница 36: ...ve 5 7 4 Fieldbus interface ANYBUS Module 5 7 4 1 Operating principle The ARI PREMIO Plus 2G actuator can be equipped with an ANYBUS module from software version 3 5 0 ANYBUS modules are available for...

Страница 37: ...of stop bits for communication DIP switches 3 to 5 define the baud rate The communication parameters such as parity baud rate and Modbus address are set by means of DIP switches on the bus card Fig 2...

Страница 38: ...es between 1 and 247 are allowed with the ANYBUS Modbus RTU module The address is entered with the DIP switches using a binary system Each switch has double the value of the previous one Example To se...

Страница 39: ...tally Loosen hexagon screw on the hood remove carefully hood Using the supplied screws mount complete heating on holding bracket at the point on the gearbox cover plate provided for the purpose Fig 26...

Страница 40: ...y 5 7 6 1 Installation and connection of the power supply Fig 29 Installation and connection of the power supply ARI PREMIO Plus 2G 9 kN fail safe func tion and ARI PREMIO Plus 2G 25 kN Fig 27 Install...

Страница 41: ...mployed as a continuous controller The controller software includes a program or ramp function parameter set changeover two autotuning self optimization procedures a math and logic module as well as 4...

Страница 42: ...L1 and N to the dTRON 316 You can invert the control signal with the INV switch in order to change the working direction of the heating signal for the extending driving spindle Fig 31 Installation dTR...

Страница 43: ...ignal If an analogue input control signal is present the parameter switch must additionally be set for 0 to 10 V or 4 to 20 mA on the operator panel ATTENTION All local safety instructions must be obs...

Страница 44: ...must be connected and set for this purpose refer to 6 1 Configuring the control signal You can start an initialization run in any operating mode by pressing the Reset button for longer than two secon...

Страница 45: ...oth with cleaning agent to clean the actuator rather than applying it directly 8 0 Troubleshooting In the event of malfunction or faulty operating performance check that the installation and adjustmen...

Страница 46: ...heel movement The motor is not started for another 15 s for safety reasons 4 to 20 mA input signal cannot be set on controller or setpoint selector ARI PREMIO Plus 2G electronics have no power Check t...

Страница 47: ...ctuator not moved into end position by 0 V control signal control with 0 to 10 V control signal There is AC voltage due to induction voltages on the control signal Don t lay the signal line directly a...

Страница 48: ...to environmental and process influences CDF exceeded Max hysteresis Supply voltage frequency out of tolerance Toleranzen Overheating Moisture Heating has been on for longer than 1 h Function check Ora...

Страница 49: ...the fitting Remove thrust actuator from valve No initialization run Green Red Blockage Green Red Orange Yin control signal failure Green Red Yellow ADV outside the travel path Green Red Orange Yellow...

Страница 50: ...plication No warranty claims can be made for any damage caused as the result of incorrect handling or disregard of operating and installation instructions datasheets and relavant regulations This warr...

Страница 51: ...into which they are to be incorpo rated has been declared in conformity with the provisions of the EC Directive 2006 42 EC The relevant technical documentation pertaining to the machinery described in...

Страница 52: ...hrust actuators are designed for assembling with valves ARI thrust actuators must not be put into ser vice until the final machinery into which they are to be incorporated has been declared in conform...

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