background image

A -1                                                                        

SUMMARY

                                                                          A-1 

 

 

 

 

 

 

 

 
     
           

            

  

 

 
 

64

44

20

0

600

I

2

A

U

2

V

Working 

point

Volt-ampere characteristic

The relation of the rated 

loading voltage&welding 

current

64

44

20

0

600

I

2

A

U

2

V

Working 

point

Volt-ampere characteristic

The relation of the rated 

loading voltage&welding 

current

VOLT-AMPERE 
CHARACTERISTIC 

The 

arcweld

®

 

machine has excellent volt-

ampere characteristic, refer to the 
following graph. In TIG welding, the 
relationship between rated loading voltage 
U

2

 and welding current I

is as follows: 

When I

≤600A

U

2

10

0.04 I

2

V

);

When I

2

600A

U

2

34

V

 

GENERAL INTRODUCTION 

The 

arcweld

®

 

TIG  201  AC/DC  is  a  new  generation  of 

multi functional high quality welding machine. The power 
source  adopts  a  microcomputer  system  control,  dual 
current  loop  PWM  control,  full-bridge  high  frequency 
inverter  system.  It  has  convenient  operation,  stable 
performance, small size  and high duty cycle. The  power 
source  is  mainly  applied  to  the  welding  of  aluminum, 
aluminum  alloy,  copper,  titanium,  and  other  non-ferrous 
metals  and  stainless  steel,  carbon  steel  and  other 
metals. 
 

CHARACTERISTICS 

 

  To  ensure  a  high  success  rate  of  arc  starting.  The 

power  source  incorporates  a  high  voltage  and 
pulse(High  frequency)  arc  start  circuit  but  without  a 
discharge circuit so that it makes arc start easier and 
safer. Lift arc start is another option for those wishing 
to avoid electromagnetic interference. 

  Stable  arc  without  breaking  the  arc.  Adopted 

synchronous  pulse  arc  maintenance  circuit  and 
dynamic  voltage  clamping  circuit  so  as  to  avoid  arc 
breaking issues during the AC TIG welding process. 

  Safety,  efficiency.  From  a  machine  with  protection 

features  such  as  precharge  function,  under  voltage 
protection,  over  voltage  protection,  over  heat 
protection,  over  current  protection  and  output  short 
circuit  protection.  Especially  adopted  protection 
circuit  against  electric  shock:  In  MMA  mode,  the 
machine  will  turn  off  the  main  loop  output  power 
within 2 seconds after ending welding, the advantage 
is safer operation, and saving power. 

  One machine, 7 types of welding processes: 

  MMA  

  DC TIG 

  DC TIG/PULSE 

  AC TIG 

  AC TIG/PULSE 

  AC TIG/MIX 

  TIG/SPOT 

 

PWM - Pulse-Width Modulation; 

MMA - Manual Metal Arc welding;  

TIG - Tungsten Inert Gas welding. 

68

34

10

0

600

I

2

A

U

2

V

Working 

point

Volt-ampere characteristic

The relation of the rated 

loading voltage&welding 

current

 

STACKING 
 

The 

arcweld

®

  inverter  machine 

CAN’T

  be 

stacked when welding. 
 

TILTING 
 

Place  the  machine  directly  on  a  secure,  level 
surface. Do not place or operate the machines 
on  a  surface  with  an  incline  greater  than  15° 
from  horizontal.  The  machine  may  topple  over 
if this procedure is not followed. 
 
 

WELDING CAPABILITY 

 

Please  see  Technical  Specifications  in  the 
Installation  Section  for  rated  outputs  for  the  

arcweld

®

  inverter  machine.  It  is  capable  of 

higher duty cycles at lower output currents.  
If  the  duty  cycle  is  exceeded,  a  thermal 
protector  will  shut  off  the  output  until  the 
machine cools. 
 
A Duty Cycle of 60% example is: 

 

    Weld for 6 minutes                  Break for 4 minutes 
 

 

Содержание K69021-7

Страница 1: ...Copyright 2015 The Shanghai Lincoln Electric Company Safety Depends on You arcweld machine is designed and built with safety in mind However your overall safety can be increased by proper installatio...

Страница 2: ...your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name arcweld TIG 201 AC DC Code Serial number Date Where Purch...

Страница 3: ...ng and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot whe...

Страница 4: ...in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover...

Страница 5: ...iii SAFETY iii...

Страница 6: ...iv SAFETY iv...

Страница 7: ...king the arc Adopted synchronous pulse arc maintenance circuit and dynamic voltage clamping circuit so as to avoid arc breaking issues during the AC TIG welding process Safety efficiency From a machin...

Страница 8: ...OUTPUT RANGE INPUT POWER Welding Mode Welding Current Range Open Circuit Voltage Welding Voltage Range 1 220V MMA 10A 170A 68V 13V VRD 20 4 V 26 8V GTAW 10A 200A 10 4 V 18V OTHER PARAMETERS Power Fact...

Страница 9: ...reference PIN DESCRIPTION WIRE 1 Switch Black 2 Switch White 3 Resistor up Green 4 Resistor middle Yellow 5 Resistor down Red For the safety and reliability of the electrical connection the terminal...

Страница 10: ...ent A I1 10 170 10 200 Base Current of I1 I2 10 90 10 90 Slop Down Time S TDOWN 0 10 Crater Current A IE 10 200 Postflow Time S 0 30 PULSE FREQUENCY Hz 0 1 800 0 1 800 PULSE RATIO 10 90 10 90 AC FREQU...

Страница 11: ...ect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment CAUTION WARNING INPUT CONNECTIONS ELECTRIC SHOCK can kill Have a qualified electrician install...

Страница 12: ...TPUT CONNECTIONS A quick disconnect system using twist mate cable plugs is used for the welding cable connections Refer to the following sections for more information on connecting the machine for ope...

Страница 13: ...dapter of gas hose to the gas outlet on the case front of machine to be used Also connect the trigger male connector to the female connector on the case front Figure B 3 Figure B 4 STRIKING ARC OF TIG...

Страница 14: ...ding 4T For 4 step operation of long welding DATA LOADING AND RECALL SWITCH Loading 20 of set modes can be saved Recall operator can use saved procedures ENCODER SWITCH SETTING The switch can be turne...

Страница 15: ...time peak current slope down time crater current and postflow time PREFLOW TIME SETTING In order to protect the workpiece and the tungsten from contamination and burnout set the preflow time to let a...

Страница 16: ...150 220 180 250 4 4 4 4 5 5 5 5 DEOXIDIZED COPPER DC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 2 4 2 4 3 2 3 2 4 0 3 2 4 0 4 8 4 0 4 8 4 0 4 8 6 4 1 6 1 6 2 4 2 4 3 2 3 2 4 8 4 0 4 8 4 8 6 4 4 8 6 4 60 90 80 12...

Страница 17: ...G PULSE OPERATION PARAMETERS SETTING Choose the DC TIG mode and Pulse welding function LIFT HF 2T 4T adjust the preflow time initial current slope up time peak current base current slope down time cra...

Страница 18: ...T A BASE CURRENT A PULSE FRE HZ PULSE RATIO MILD STEEL 0 1 2 1 6 200 150 130 50 20 20 2 5 1 5 1 50 45 50 60 30 15 STAINLESS STEEL 0 1 2 1 6 2 0 150 150 130 130 50 20 20 20 3 1 0 8 0 8 50 35 30 30 80 1...

Страница 19: ...wears more easily Usually suggest the low EP ratio MATERIAL WORKPIECE THICKNESS mm ELECTRODE mm ROD FILLER mm CURRENT A FLOW RATE Argon L min ALUMINIUM AC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 1 6 2 4 1 6...

Страница 20: ...5 1 50 1 6 180 25 1 50 1 6 6 0 200 25 1 50 1 6 3 0 120 25 1 50 1 6 6 AC TIG MIX OPERATION PARAMETERS SETTING Choose the AC TIG mode MIX welding function LIFT HF 2T 4T adjust the preflow time initial c...

Страница 21: ...ace the display PCB Check fan is operating normally If the fan is damaged replace immediately If the fan does not rotate after the arc welding machine is overheated check if something is blocking the...

Страница 22: ...for a short time after the molten pool is filled in by metal take to the side for crater Prorosity There is some contamination on the work piece surface and groove The coating of electrode is damp Un...

Страница 23: ...ible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The third column labeled POSSIBLE CAUSE lists the obvio...

Страница 24: ...hine Check the main circuit inside machine 5 No welding output Welding cable is not connected to the output terminals Connect the welding cable to the output terminals Welding cable is broken Repair o...

Страница 25: ...current protection circuits work Check if the input power is correct Output is in the short circuit situation Check and fix the short circuit issue outside machine The circuit for undervoltage and ove...

Страница 26: ...E 1 DIAGRAM E 1...

Страница 27: ...NOTE THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn...

Отзывы: