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B-4                                                                   

INSTALLATION                                     

B-4 

 

 

SAFETY PRECAUTIONS  

 

ELECTRIC SHOCK can kill. 

 

Only qualified personnel should  

perform this installation. 

 

Turn the input power OFF at the  

main switch or fuse box before  
working on this equipment. 

 

Do not touch electrically live parts or electrode   

with skin or wet clothing. 

 

Insulate yourself from work and ground.

 

 

Always wear dry insulating gloves.

 

FUMES AND GASES can be dan- 

gerous. 

 

Keep your head out of fumes. 

 

Use ventilation or exhaust to rem- 

ove fumes from breathing zone.

WELDING SPARKS can cause fire or  

explosion. 

 

Keep flammable material away. 

 

Do not weld on closed containers. 
 

PLEASE SEE ADDITIONAL WARNING INFORMATION 
AT THE 

FRONT OF THIS OPERATOR’S MANUAL. 

 

SELECT SUITABLE LOCATION 

This power source should not be subjected to rain,  
nor should any parts of it be submerged in water.  
Doing so may cause improper operation as well as  
pose a safety hazard. The best practice is to keep the 
machine in a dry, sheltered area. 

 

 

 

The bottom of machine must always be placed on a  
firm, secure, level surface. There is a danger of the  
machine toppling over if this precaution is not taken. 

 
Place the welder where clean cooling air can freely  circulate 
 in through  the rear louvers and out through the front  
side. Water, dirt, dust or any foreign material that can be  
drawn into the welder should be kept to a minimum. Failure 
 to observe these precautions can result in excessive  
operating temperatures and nuisance shutdowns.
Locate the 

arcweld

® 

 machine away from radio  

controlled machinery. Normal operation of the welder may  
adversely affect the operation of RF controlled equipment,  
which may result in bodily injury or damage to the equipment.

 

 

    CAUTION

 

    WARNING

 

 

 

 

 

INPUT CONNECTIONS 

ELECTRIC SHOCK can kill. 

 

 

 

 

Have a qualified electrician install and 
service this equipment.

 

 

Disconnect  input  power  by  removing 
plug  from  receptacle  before  working 
inside  machines.  Allow  machine  to  sit 
for  5  minutes  minimum  to  allow  the 
power  capacitors  to  discharge  before 
working inside this equipment.

 

 

Do not touch electrically live parts.

 

 

INPUT POWER CONNECTION 
 

Check the input voltage, phase, and frequency 
supplied  to  this  machine  before  turning  it  on. 
The  allowable  input  voltage  is  indicated  in  the 
technical  specification  section  of  this  manual 
and on the rating plate of the machine. Be sure 
that the machine is earthed (grounded). 

 
INPUT VOLTAGE 

  
The 

arcweld

®

 

machine  is  provided  with  a  

220V±10%  input voltage, 50/60Hz. 
An  output  guide  is  provided  in  the  technical 
specification section of this manual. 
 

ENGINE DRIVEN GENERATOR 

 
The machine is designed to operate on engine 
driven  generators  as  long  as  the  auxiliary  can 
supply adequate voltage, frequency and power 
as  indicated  in  the 

“Technical  Specification” 

Installation Section of this manual. The auxiliary 
supply  of  the  generator  must  also  meet  the 
following conditions: 
 

Frequency:

 in the range of 50 and 60 Hz 

RMS  voltage  of  the  AC  waveform:

    170-

270V; Out of this range will trigger undervoltage 
and overvoltage protections. 

Peak voltage max

. 380V (AC) 

Generator

 Minimum 8kVA 

 
It  is  important  to  check  these  conditions 
because  many  engine  driven  generators 
produce  high  voltage  spikes.  Operation  of  this 
machine  with  engine  driven  generators  not 
conforming 

to 

these 

conditions 

is 

not 

recommend and may damage the machine and 
is also NOT covered by warranty. 
 
 
 
 
 

Содержание K69021-7

Страница 1: ...Copyright 2015 The Shanghai Lincoln Electric Company Safety Depends on You arcweld machine is designed and built with safety in mind However your overall safety can be increased by proper installatio...

Страница 2: ...your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name arcweld TIG 201 AC DC Code Serial number Date Where Purch...

Страница 3: ...ng and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot whe...

Страница 4: ...in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover...

Страница 5: ...iii SAFETY iii...

Страница 6: ...iv SAFETY iv...

Страница 7: ...king the arc Adopted synchronous pulse arc maintenance circuit and dynamic voltage clamping circuit so as to avoid arc breaking issues during the AC TIG welding process Safety efficiency From a machin...

Страница 8: ...OUTPUT RANGE INPUT POWER Welding Mode Welding Current Range Open Circuit Voltage Welding Voltage Range 1 220V MMA 10A 170A 68V 13V VRD 20 4 V 26 8V GTAW 10A 200A 10 4 V 18V OTHER PARAMETERS Power Fact...

Страница 9: ...reference PIN DESCRIPTION WIRE 1 Switch Black 2 Switch White 3 Resistor up Green 4 Resistor middle Yellow 5 Resistor down Red For the safety and reliability of the electrical connection the terminal...

Страница 10: ...ent A I1 10 170 10 200 Base Current of I1 I2 10 90 10 90 Slop Down Time S TDOWN 0 10 Crater Current A IE 10 200 Postflow Time S 0 30 PULSE FREQUENCY Hz 0 1 800 0 1 800 PULSE RATIO 10 90 10 90 AC FREQU...

Страница 11: ...ect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment CAUTION WARNING INPUT CONNECTIONS ELECTRIC SHOCK can kill Have a qualified electrician install...

Страница 12: ...TPUT CONNECTIONS A quick disconnect system using twist mate cable plugs is used for the welding cable connections Refer to the following sections for more information on connecting the machine for ope...

Страница 13: ...dapter of gas hose to the gas outlet on the case front of machine to be used Also connect the trigger male connector to the female connector on the case front Figure B 3 Figure B 4 STRIKING ARC OF TIG...

Страница 14: ...ding 4T For 4 step operation of long welding DATA LOADING AND RECALL SWITCH Loading 20 of set modes can be saved Recall operator can use saved procedures ENCODER SWITCH SETTING The switch can be turne...

Страница 15: ...time peak current slope down time crater current and postflow time PREFLOW TIME SETTING In order to protect the workpiece and the tungsten from contamination and burnout set the preflow time to let a...

Страница 16: ...150 220 180 250 4 4 4 4 5 5 5 5 DEOXIDIZED COPPER DC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 2 4 2 4 3 2 3 2 4 0 3 2 4 0 4 8 4 0 4 8 4 0 4 8 6 4 1 6 1 6 2 4 2 4 3 2 3 2 4 8 4 0 4 8 4 8 6 4 4 8 6 4 60 90 80 12...

Страница 17: ...G PULSE OPERATION PARAMETERS SETTING Choose the DC TIG mode and Pulse welding function LIFT HF 2T 4T adjust the preflow time initial current slope up time peak current base current slope down time cra...

Страница 18: ...T A BASE CURRENT A PULSE FRE HZ PULSE RATIO MILD STEEL 0 1 2 1 6 200 150 130 50 20 20 2 5 1 5 1 50 45 50 60 30 15 STAINLESS STEEL 0 1 2 1 6 2 0 150 150 130 130 50 20 20 20 3 1 0 8 0 8 50 35 30 30 80 1...

Страница 19: ...wears more easily Usually suggest the low EP ratio MATERIAL WORKPIECE THICKNESS mm ELECTRODE mm ROD FILLER mm CURRENT A FLOW RATE Argon L min ALUMINIUM AC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 1 6 2 4 1 6...

Страница 20: ...5 1 50 1 6 180 25 1 50 1 6 6 0 200 25 1 50 1 6 3 0 120 25 1 50 1 6 6 AC TIG MIX OPERATION PARAMETERS SETTING Choose the AC TIG mode MIX welding function LIFT HF 2T 4T adjust the preflow time initial c...

Страница 21: ...ace the display PCB Check fan is operating normally If the fan is damaged replace immediately If the fan does not rotate after the arc welding machine is overheated check if something is blocking the...

Страница 22: ...for a short time after the molten pool is filled in by metal take to the side for crater Prorosity There is some contamination on the work piece surface and groove The coating of electrode is damp Un...

Страница 23: ...ible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The third column labeled POSSIBLE CAUSE lists the obvio...

Страница 24: ...hine Check the main circuit inside machine 5 No welding output Welding cable is not connected to the output terminals Connect the welding cable to the output terminals Welding cable is broken Repair o...

Страница 25: ...current protection circuits work Check if the input power is correct Output is in the short circuit situation Check and fix the short circuit issue outside machine The circuit for undervoltage and ove...

Страница 26: ...E 1 DIAGRAM E 1...

Страница 27: ...NOTE THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn...

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