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SAFETY

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ARC  WELDING  CAN  BE  HAZADOUS.  PROTECT  YOURSELF  AND  OTHERS  FROM 
POSSIBLE  SERIOUS  INJURY  OR  DEATH.  KEEP  CHILDREN  AWAY.  PACEMAKER 
WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. 
 
BE  SURE  THAT  ALL  INSTALLATION,  OPERATION,  MAINTENANCE  AND  REPAIR 
PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

ELECTRIC AND 
MAGNETIC FIELDS 
may be dangerous. 

 
1.a    Electric  current  flowing  through  any  conductor 

causes  localized  Electric  and  Magnetic  Field 
(EMF).  Welding  current  creates  EMF  fields 
around welding cables and welding machines. 

 
1.b    EMF  fields  may  interfere  with  some 

pacemakers,  and  welders  having  a  pacemaker 
should consult their physican before welding. 

 
1.c  All welders should use the following procedures 

in  order  to  minimize  exposure  to  EMF  fields 
from the welding circuit: 

 

1.d.1    Route  the  electrode  and  work  cables 
together 

–  Secure  them  with  tape  when 

possible. 

 

1.d.2  Never coil the electrode lead around your 

body. 

 
1.d.3    Do  not  place  your  body  between  the 

electrode  and  work  cables.  If  the 
electrode  cable is  on  your  right  side,  the 
work  cable  should  also  be  on  your  right 
side. 

 
1.d.4  Connect the work cable to the workpiece 

as  close  as  possible  to  the  area  being 
welded. 

 

ARC RAYS can burn. 

2.a  Use  a  shield  with  the  proper  filter  and  cover 

plates to protect your eyes from sparks and the 
rays  of  the  arc.  Headshield  and  filter  lens 
should conform to AS 1338.1 standard. 

 
2.b  Use suitable clothing made from durable flame-

resistant  material  to  protect  your  skin  and  that 
of your helpers from the arc rays. 

 
2.c  Protect  other  nearby  personnel  with  suitable, 

non-flammable screening and/or warn them not 
to  watch  the  arc  nor  expose  themselves  to  the 
arc rays or to hot spatter or metal. 

 

ELECTRIC SHOCK can 
kill. 

 
3.a    The  electrode  and  work  (or  ground)  circuits  are 

electrically  “hot”  when  the  welder  is  on.  Do  not 
touch these “hot” parts with your bare skin or wet 
clothing.  Wear  dry,  hole-free  gloves  to  insulate 
hand. 

  
3.b    Insulate  yourself  from  work  and  ground  using  dry 

insulation.  Make  certain  the  insulation  is  large 
enough  to  cover  your  full  area  of  physical  contact 
with work and ground. 

 
       

In  addition  to  the  normal  safety  precautions,  if 

welding  must  be  performed  under  electrically 
hazardous  conditions  (in  damp  locations  or 
while wearing wet clothing; on metal structures 
such  as  floors,  grating  or  scaffolds;  when  in 
cramped positions  such  as sitting,  kneeling  or 
lying,  if  there  is  a  high  risk  of  unavoidable  or 
accidental  contact  with  the  workpiece  or 
ground) use the following equipment: 

 

Semiautomatic  DC  Constant  Voltage  (Wire) 
Welder. 

 

DC Manual (Stick) Welder. 

 

AC Welder with Reduced Voltage Control. 

 
3.c    In  semiautomatic  or  automatic  wire  welding,  the 

electrode,  electrode  reel,  welding  head,  nozzle  or 
semiautomatic  welding  gun  are  also  electrically 
“hot”. 

 
3.d    Always  be  sure  the  work  cable  makes  a  good 

electrical  connection  with  the  metal  being  welded. 
The  connection  should  be  as  close  as  possible  to 
the area being welded. 

 
3.e  Ground the work or metal to be welded to a good 

electrical (earth) ground. 

 
3.f  Maintain the electrode holder, work clamp, welding 

cable and welding machine in good, safe operating 
condition. Replace damaged insulation. 

3.g  Never dip the electrode in water for cooling. 
 
3.h  Never simultaneously touch electrically “hot” parts 

of electrode holder to two welders because voltage 
between the two can be total of the open 
circuit voltage of both welders. 

    WARNING

 

 

Содержание K69021-7

Страница 1: ...Copyright 2015 The Shanghai Lincoln Electric Company Safety Depends on You arcweld machine is designed and built with safety in mind However your overall safety can be increased by proper installatio...

Страница 2: ...your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name arcweld TIG 201 AC DC Code Serial number Date Where Purch...

Страница 3: ...ng and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot whe...

Страница 4: ...in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover...

Страница 5: ...iii SAFETY iii...

Страница 6: ...iv SAFETY iv...

Страница 7: ...king the arc Adopted synchronous pulse arc maintenance circuit and dynamic voltage clamping circuit so as to avoid arc breaking issues during the AC TIG welding process Safety efficiency From a machin...

Страница 8: ...OUTPUT RANGE INPUT POWER Welding Mode Welding Current Range Open Circuit Voltage Welding Voltage Range 1 220V MMA 10A 170A 68V 13V VRD 20 4 V 26 8V GTAW 10A 200A 10 4 V 18V OTHER PARAMETERS Power Fact...

Страница 9: ...reference PIN DESCRIPTION WIRE 1 Switch Black 2 Switch White 3 Resistor up Green 4 Resistor middle Yellow 5 Resistor down Red For the safety and reliability of the electrical connection the terminal...

Страница 10: ...ent A I1 10 170 10 200 Base Current of I1 I2 10 90 10 90 Slop Down Time S TDOWN 0 10 Crater Current A IE 10 200 Postflow Time S 0 30 PULSE FREQUENCY Hz 0 1 800 0 1 800 PULSE RATIO 10 90 10 90 AC FREQU...

Страница 11: ...ect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment CAUTION WARNING INPUT CONNECTIONS ELECTRIC SHOCK can kill Have a qualified electrician install...

Страница 12: ...TPUT CONNECTIONS A quick disconnect system using twist mate cable plugs is used for the welding cable connections Refer to the following sections for more information on connecting the machine for ope...

Страница 13: ...dapter of gas hose to the gas outlet on the case front of machine to be used Also connect the trigger male connector to the female connector on the case front Figure B 3 Figure B 4 STRIKING ARC OF TIG...

Страница 14: ...ding 4T For 4 step operation of long welding DATA LOADING AND RECALL SWITCH Loading 20 of set modes can be saved Recall operator can use saved procedures ENCODER SWITCH SETTING The switch can be turne...

Страница 15: ...time peak current slope down time crater current and postflow time PREFLOW TIME SETTING In order to protect the workpiece and the tungsten from contamination and burnout set the preflow time to let a...

Страница 16: ...150 220 180 250 4 4 4 4 5 5 5 5 DEOXIDIZED COPPER DC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 2 4 2 4 3 2 3 2 4 0 3 2 4 0 4 8 4 0 4 8 4 0 4 8 6 4 1 6 1 6 2 4 2 4 3 2 3 2 4 8 4 0 4 8 4 8 6 4 4 8 6 4 60 90 80 12...

Страница 17: ...G PULSE OPERATION PARAMETERS SETTING Choose the DC TIG mode and Pulse welding function LIFT HF 2T 4T adjust the preflow time initial current slope up time peak current base current slope down time cra...

Страница 18: ...T A BASE CURRENT A PULSE FRE HZ PULSE RATIO MILD STEEL 0 1 2 1 6 200 150 130 50 20 20 2 5 1 5 1 50 45 50 60 30 15 STAINLESS STEEL 0 1 2 1 6 2 0 150 150 130 130 50 20 20 20 3 1 0 8 0 8 50 35 30 30 80 1...

Страница 19: ...wears more easily Usually suggest the low EP ratio MATERIAL WORKPIECE THICKNESS mm ELECTRODE mm ROD FILLER mm CURRENT A FLOW RATE Argon L min ALUMINIUM AC 1 0 1 6 2 4 3 2 4 0 4 8 6 4 1 6 1 6 2 4 1 6...

Страница 20: ...5 1 50 1 6 180 25 1 50 1 6 6 0 200 25 1 50 1 6 3 0 120 25 1 50 1 6 6 AC TIG MIX OPERATION PARAMETERS SETTING Choose the AC TIG mode MIX welding function LIFT HF 2T 4T adjust the preflow time initial c...

Страница 21: ...ace the display PCB Check fan is operating normally If the fan is damaged replace immediately If the fan does not rotate after the arc welding machine is overheated check if something is blocking the...

Страница 22: ...for a short time after the molten pool is filled in by metal take to the side for crater Prorosity There is some contamination on the work piece surface and groove The coating of electrode is damp Un...

Страница 23: ...ible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The third column labeled POSSIBLE CAUSE lists the obvio...

Страница 24: ...hine Check the main circuit inside machine 5 No welding output Welding cable is not connected to the output terminals Connect the welding cable to the output terminals Welding cable is broken Repair o...

Страница 25: ...current protection circuits work Check if the input power is correct Output is in the short circuit situation Check and fix the short circuit issue outside machine The circuit for undervoltage and ove...

Страница 26: ...E 1 DIAGRAM E 1...

Страница 27: ...NOTE THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn...

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