Arctic Cat Y-6 2008 Скачать руководство пользователя

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5-4

Fuse

1. Set the meter selector to the OHMS position.

2. Connect the red tester lead to one spade end of the

fuse; then connect the black tester lead to the other

spade end.

3. The meter must read less than 1 ohm resistance. If

the meter reads open, replace the fuse.

NOTE: Make sure the fuse is returned to its

proper position according to amperage.

Ignition Coil

The ignition coil is attached to the upper frame behind

the left-side of the front fender panel. The coil can be

accessed inside the front-left fender well.

NOTE: For these tests, the meter selector

should be set to the OHMS position.

PRIMARY WINDING RESISTANCE

1. Disconnect the black/yellow and green wires from

the coil.

2. Connect the red tester lead to one terminal; then

connect the black tester lead to the other terminal.

3. The meter must read less than 1 ohm.

NOTE: If the meter does not read as specified,

replace ignition coil.

SECONDARY WINDING
RESISTANCE

1. Connect the red tester lead to the high tension lead

(plug cap removed); then connect the black tester

lead to a suitable ground.

2. The meter must read 2830-3170 ohms.

NOTE: If the meter does not read as specified,

replace the ignition coil.

SPARK PLUG CAP RESISTANCE

1. Connect the red tester lead to one end of the cap;

then connect the black tester lead to the other end

of the cap.

2. The meter must read 4725-5775 ohms.

NOTE: If the meter does not read as specified,

replace the spark plug cap.

Ignition Switch

The connector is accessible below the front fender

panel in front of the steering post.

VOLTAGE

NOTE: Perform this test on the harness side of

the connector.

1. Set the meter selector to the DC Voltage position.

2. Connect the red meter lead to the red wire; then

connect the black meter lead to a suitable ground.

3. Meter must read battery voltage.

NOTE: If the meter reads no battery voltage,

troubleshoot the battery, fuse, or the main wiring
harness.

RESISTANCE

NOTE: Perform this test on the switch side of

the connector.

1. Turn the ignition switch to the ON position.

2. Set the meter selector to the OHMS position.

3. Connect the red tester lead to the red wire; then

connect the black tester lead to the green/yellow

wire.

4. The meter must read less than 1 ohm.

5. Connect the red tester lead to the red wire; then

connect the black tester lead to the green wire.

6. The meter must read less than 1 ohm.

7. With the switch in the OFF position, connect the

red tester lead to the red wire and the black tester

lead to each of the remaining wires. The meter

must read an open circuit on both wires.

! CAUTION

Always disconnect the battery when performing
resistance tests to avoid damaging the multimeter.

! CAUTION

Always disconnect the battery when performing
resistance tests to avoid damaging the multimeter.

! CAUTION

Always disconnect the battery when performing
resistance tests to avoid damaging the multimeter.

Back to TOC

Back to Section TOC

Next

Back

FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983

www.mymowerparts.com

Содержание Y-6 2008

Страница 1: ...phasize important information The symbol WARNING identifies personal safety related informa tion Be sure to follow the directive because it deals with the possibility of severe personal injury or even...

Страница 2: ...xt to go Section 1 General Information 2 Periodic Maintenance Tune Up 3 Engine Transmission 4 Fuel Lubrication Cooling 5 Electrical System 6 Drive System 7 Suspension 8 Steering Frame 9 Controls 10 Ai...

Страница 3: ...NTS Specifications 1 2 Break In Procedure 1 2 Gasoline Oil Lubricant 1 2 Genuine Parts 1 3 Preparation For Storage 1 3 Preparation After Storage 1 3 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL...

Страница 4: ...MTBE are added to the gasoline Oxygenated gasolines containing up to 10 ethanol 5 methane or MTBE are acceptable gasolines RECOMMENDED ENGINE OIL The recommended oil to use is Arctic Cat 4 Cycle Oil...

Страница 5: ...rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications see Section 10 8 Disconnect the...

Страница 6: ...ten all nuts bolts cap screws and screws making sure all calibrated nuts cap screws and bolts are tightened to specifications see Section 10 10 Make sure the steering moves freely and does not bind 11...

Страница 7: ...usting Engine RPM Idle 2 8 Transmission Lubricant 2 8 Engine Oil 2 9 Tires 2 10 Steering Components 2 10 Drive Chain Sprockets 2 10 Suspension Shock Absorbers Bushings 2 11 Nuts Bolts Cap Screws 2 11...

Страница 8: ...hrottle Cable I I C L A R Carburetor I C D C D Engine RPM Idle I I I A Engine Oil R I R Valve Tappet Clearance A A Transmission Lubricant Level R I Fuel Filter I I R Tires Air Pressure Wear I I I R St...

Страница 9: ...nufacturer s instructions B When using a constant current battery charger use the following Battery Charging Chart NOTE If the battery voltage is 11 5 DC Volts or less some chargers may cut off and fa...

Страница 10: ...element by pressing it between the palms of both hands to remove excess sol vent Do not twist or wring the element or it will develop cracks 5 Dry the element 6 Put the element in a plastic bag then p...

Страница 11: ...and intake and exhaust valve adjuster screws must not have pressure on them The two punch marks on the camshaft gear are aligned with the valve cover surface and the hole in the timing gear points awa...

Страница 12: ...5 While holding the throttle lever in the full open position crank the engine over with the electric starter until the gauge shows a peak reading five to 10 compression strokes NOTE Compression shoul...

Страница 13: ...the cap screw 1 securing the spark arrester assembly 2 to the rear of the muffler Account for a gasket KM139A 2 Clean the screen 3 with a brush and parts cleaning solvent Dry with compressed air If th...

Страница 14: ...e rubber boot back into position Adjusting Engine RPM Idle To properly adjust the idle RPM a tachometer is necessary To adjust idle RPM use the following procedure 1 Set the brake lever locks Start th...

Страница 15: ...f then place a drain pan under the engine oil drain plug located on the left side rear of the engine under the kick starter CD634A 2 Remove the oil drain plug and drain the engine oil into the pan the...

Страница 16: ...Steering Components The following steering components should be inspected periodically to ensure safe and proper operation A Handlebar grips worn broken or loose B Handlebar bent cracked and an equal...

Страница 17: ...right side crankcase cover 2 Using the Arctic Cat Tachometer p n 0644 275 start the engine and run at 4000 RPM ignition timing should be 28 BTDC F mark 3 Install the timing inspection plug If ignitio...

Страница 18: ...l compo nent needs to be tested for proper function see Section 5 Brake Systems Although the brake systems have been adjusted at the factory the brakes should be checked for proper operation The brake...

Страница 19: ...s MD2042 Removing Rear Brake Pads 1 Remove the two cap screws securing the brake caliper to the axle housing then lift the caliper off the disc KM234A 2 Depress the holder pins and disengage and remov...

Страница 20: ...ever several times to check that the brakes are firm If the brakes are not firm bleeding the system will be necessary see BLEEDING in this sub section BLEEDING To bleed the brake system use the follow...

Страница 21: ...ary drive sheave to the crankshaft then remove the sta tionary drive sheave Account for a washer kick starter ratchet and cooling fan CD621 5 Open the movable sheave on the driven clutch assembly with...

Страница 22: ...ications see Section 10 7 Install the cooling duct 8 Place the footrest cover into position and secure it to the footrest with the Phillips head cap screws Tighten to specifications see Section 10 9 S...

Страница 23: ...e brake shoe s pad s 2 Adjust free play 3 Replace brake drum s Problem Brakes drag Condition Remedy 1 Lever free play less than minimum 2 Brake shoe return spring s loose sprung 1 Adjust free play 2 C...

Страница 24: ...TRANSMISSION Table of Contents Engine Transmission 3 2 Specifications 3 2 Y 6 Table of Contents 3 3 Troubleshooting 3 36 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606 678 9623 OR 606 561 498...

Страница 25: ...nnecting Rod Small End Inside Diameter Max 13 06 mm 0 514 in Connecting Rod Small End Deflection Max 0 24 mm 0 0094 in Connecting Rod Big End Side to Side Max 0 05 mm 0 002 in Crankshaft Run Out Max 0...

Страница 26: ...d at the left rear of the transmission CD632A 4 Drain the engine oil NOTE The oil drain plug is a 12 mm cap screw with a copper washer located at the lower left front of the crankcase CD634A 5 Remove...

Страница 27: ...0 Remove the intake manifold Account for the gasket DSC02043 11 Remove two 6 mm and one 8 mm cap screws securing the exhaust front pipe protective cover DSC02105 12 Remove the tailpipe at the flange a...

Страница 28: ...rs on the left side of the frame DSC02033 15 Remove the spark plug cap then disconnect all engine related electrical connectors on the left side of the frame CD646 CD645 16 Remove the engine mounting...

Страница 29: ...C02039 2 Remove two cap screws and two self tapping screws securing the cooling fan cover and remove the cover DSC02046 DSC02047 3 Remove three cap screws from the cooling shroud then remove the top a...

Страница 30: ...wheel DSC02055 6 Remove the nut securing the flywheel Account for a washer DSC02057 7 Using an appropriate puller remove the fly wheel Remove the key from the crankshaft DSC02058 DSC02059 Back to TOC...

Страница 31: ...0 Remove four cap screws securing the stator and source coil then remove the stator DSC02089 DSC02090 DSC02091 11 Remove the two cap screws securing the starter motor then remove the starter motor Acc...

Страница 32: ...lug DSC02064 14 Remove four nuts securing the cylinder head to the cylinder DSC02066 15 Remove the two cap screws securing the cam chain tensioner to the cylinder then remove the chain tensioner Accou...

Страница 33: ...the bottom chain guide then remove the cylinder Account for two dowel pins located between the crankcase and the cylinder DSC02078 DSC02084 19 Using a needle nose pliers remove the piston pin circlips...

Страница 34: ...clip DSC02118 DSC02120 DSC02122 22 Remove the fixed drive face from the crankshaft Account for the washer ratchet and cooling fan CD621 23 Remove the movable drive face Account for the ramp plate the...

Страница 35: ...m nut securing the counter shaft sprocket to the countershaft NOTE When removing the countershaft sprocket with the engine out of the frame it will be necessary to hold the sprocket in a vise or in an...

Страница 36: ...f two longer cap screws and two alignment pins for assembling purposes DSC02142 DSC02144 31 Remove the bearing and inner seal from the out put side of the transmission case AT THIS POINT If the techni...

Страница 37: ...rposes DSC02149 34 Remove the 6 mm nut and oil pump sprocket DSC02151 35 Remove the three cap screws securing the oil pump assembly then remove the oil pump assembly Account for two O rings and one al...

Страница 38: ...chain tensioner then remove the cam chain tensioner Inspect the O ring on the cap screw for damage DSC02163 DSC02166 40 Using a seal driver or socket from the inside remove the left side and right si...

Страница 39: ...of each ring for proper installation When installing new rings install as a complete set only CLEANING INSPECTING PISTON RINGS 1 Take an old piston ring and snap it into two pieces then grind the end...

Страница 40: ...on dome Stagger the ring end gaps according to the illus tration Cylinder Cylinder Head CLEANING INSPECTING CYLINDER HEAD 1 Using a non metallic carbon removal tool remove any carbon buildup from the...

Страница 41: ...ications MEASURING CYLINDER HEAD DISTORTION 1 Lay a straightedge across the cylinder head then using a thickness gauge check the distortion between the head and the straightedge CC388D 2 Maximum disto...

Страница 42: ...per 60 cross hatch pattern use a low RPM drill 600 RPM at the rate of 30 strokes per minute If honing oil is not avail able use a lightweight petroleum based oil Thor oughly clean the cylinder after h...

Страница 43: ...Using a calipers measure the outside diameter of the collar in the movable drive face Measure ment must be equal to or greater than minimum specifications DSC02211 3 Using a calipers measure the drive...

Страница 44: ...ickness gauge measure the clearance between the outer rotor and housing Measure ment must be equal to or less than maximum specifications DSC02220 3 Using a thickness gauge measure the space between t...

Страница 45: ...3 Rotate the crankshaft and the connecting rod assembly to locate the connecting rod in the cen ter of the cylinder opening DSC02214 4 Install a new gasket and two dowel pins on the left side crankcas...

Страница 46: ...an before installing the gasket 10 Install the eight cap screws to the right side crankcase cover Apply red Loctite 271 on the cap screws and tighten to specifications NOTE Note the correct position f...

Страница 47: ...ers Secure with two cap screws tightened to specifications DSC02237 DSC02240B 13 Press the flywheel key into the crankshaft key way and install the flywheel on the crankshaft Install the washer and fl...

Страница 48: ...e bottom ring groove of the piston then install the lower and upper scraper rings over the expander making sure the ends of the expander do not overlap Stagger the scraper end gaps of the upper and lo...

Страница 49: ...d the intake port then seat the piston pin against the installed circlip and install the second circlip with the opening directed toward the skirt or pis ton dome DSC02259 NOTE Make sure the rings rot...

Страница 50: ...0 25 Install the two alignment pins and the cylinder head gasket onto cylinder Pull the chain out through the gasket and cylinder head making sure the alignment pins seat properly into the cylinder he...

Страница 51: ...must be aligned with the holes in the shaft supports DSC02266 DSC02267 DSC02268 29 Install the two alignment pins and the camshaft holder onto the cylinder head Using a screw driver turn the rocker a...

Страница 52: ...ove the cap screw from the chain tensioner body Account for the spring and the washer DSC02291 32 Depress the ratchet and retract the rod then install the chain tensioner body to the cylinder Tighten...

Страница 53: ...r and secure with four cap screws Tighten to specifications DSC02289 38 Inspect the transmission bearings and oil seals Replace any worn or broken seals with new ones Replace any rough or worn bearing...

Страница 54: ...t sprocket with the spacer to the inside and tighten the lock nut to specifi cations DSC02320 DSC0232 43 Install the centrifugal clutch assembly to the driven pulley by compressing the spring and inst...

Страница 55: ...ica tions DSC02306 47 Install the starter one way gear DSC02305 48 Install the drive face collar into movable drive face and the ramp plate taking care that the six roller guides are properly position...

Страница 56: ...Tighten to specifications DSC02325 54 Install the top cylinder shroud clamp and the bottom shroud Tighten two cap screws on each side Install the cooling fan cover and secure with two cap screws on t...

Страница 57: ...DSC02033 3 Install the drive chain then connect with the master link and plate Install the clip with the open end directed opposite of chain rotation 4 Install the tailpipe at the hanging mount at the...

Страница 58: ...de gaso line 9 Connect the ground wire to the drive belt cover 10 Connect the battery positive cable first then the negative cable 11 Start the engine and allow to warm up then check for lubricant lea...

Страница 59: ...place needle 3 Clean replace hose 4 Clean replace inlet screen valve screen Problem Engine stalls easily Condition Remedy 1 Spark plug fouled 2 Magneto defective 3 CDI unit defective 4 Carburetor jets...

Страница 60: ...orn 2 Cylinder wall scored scuffed 3 Crankcase over full of oil 4 Air filter too much air filter element oil 5 Carburetor jets incorrect size too big 1 Replace service rings cylinder 2 Replace service...

Страница 61: ...ructed 6 Float level low 7 Intake manifold leaking air 8 Air filter element obstructed 1 Clean piston 2 Add engine oil 3 Drain replace gasoline 4 Replace pump 5 Clean filter screen 6 Adjust float arm...

Страница 62: ...Schematic 4 2 Carburetor 4 2 Throttle Cable Free Play 4 7 Engine RPM Idle 4 7 Gas Tank 4 7 Fuel Valve 4 9 Gas Vent Hoses 4 9 Oil Pump Assembly 4 9 Oil Screen Filter 4 9 Troubleshooting 4 10 Back to T...

Страница 63: ...y at lever 6 0 mm 0 25 in KEY 1 Carburetor Body 2 O Ring 3 Set Plate 4 Screw w Washer 5 Choke Assembly 6 Jet Needle 7 Carburetor Cap 8 Gasket 9 Throttle Valve Spring 10 Throttle Valve 11 Needle Clip P...

Страница 64: ...the assembly Account for the washers and the O ring 2 Remove the Phillips head screws securing the float chamber then remove the chamber Account for the seal and the washers CD600 3 Remove the float...

Страница 65: ...eads and any other imperfections in the casting 6 Inspect float for damage 7 Inspect gasket seal and O rings for distortion tears or noticeable damage 8 Inspect tips of the jet needle pilot screw and...

Страница 66: ...w with the spring 5 Install the float and needle valve assembly into the carburetor then install the float pin CD763 NOTE Check float arm height by inverting the carburetor freeing the float arm then...

Страница 67: ...ttle valve into the carburetor with the machined groove engaging the guide pin then install the jet needle needle clip needle clip plate and gasket 2 Thread the carburetor cap onto the carburetor then...

Страница 68: ...the handlebar assembly forward on the front fender panel NOTE To access the gas tank it is necessary to move the front fender panel which requires removing the handlebar from its clamp However the lev...

Страница 69: ...to the fuel valve on the frame according to the tags made during remov ing MD2394 2 Install and tighten the gas tank cap screws to specifications see Section 10 NOTE Do not over tighten the cap screws...

Страница 70: ...etor 2 Remove the gas hoses from the valve by releas ing the spring clamps 3 Inspect for and remove any obstructions in the valve INSTALLING 1 Install the gas hoses onto the valve with the spring clam...

Страница 71: ...speed impaired Condition Remedy 1 Main jet obstructed 2 Needle jet obstructed 3 Throttle valve not operating properly 4 Filter obstructed 5 Float level incorrect 1 Clean main jet 2 Clean needle jet 3...

Страница 72: ...Magneto Coil 5 3 Choke Circuit 5 3 Battery 5 3 Brakelight Switch 5 3 Fuse 5 4 Ignition Coil 5 4 Ignition Switch 5 4 Handlebar Control Switches 5 5 Magneto Assembly 5 5 Starter Motor 5 5 Regulator Rec...

Страница 73: ...t the black tester lead to a suitable ground 3 The meter must read 80 160 ohms CDI Ignition Coil Disconnect the wires at the coil PEAK VOLTAGE NOTE All of the peak voltage tests should be made using t...

Страница 74: ...ors located beneath the left front fender NOTE The ignition switch must be in the ON position VOLTAGE Wiring Harness Connector 1 Set the meter selector to the DC Voltage position then turn the ignitio...

Страница 75: ...ified replace the spark plug cap Ignition Switch The connector is accessible below the front fender panel in front of the steering post VOLTAGE NOTE Perform this test on the harness side of the connec...

Страница 76: ...tch component the connector or the switch wiring harness Magneto Assembly REMOVING 1 Disconnect the battery 2 Remove the flywheel from the engine see Section 3 3 Remove the stator and timing sensor fr...

Страница 77: ...er plugged in 3 With the engine running at a constant 3000 RPM the meter must read 12 1 15 2 volts Ignition Timing The ignition timing cannot be adjusted however veri fying ignition timing can aid in...

Страница 78: ...ded open 3 Regulator rectifier shorted punctured 1 Repair replace tighten lead wires 2 Replace magneto coils 3 Replace regulator rectifier Problem Magneto charges but charging rate is below the specif...

Страница 79: ...Replace battery 2 Charge battery 3 Replace battery 4 Replace battery Problem Battery discharges too rapidly Condition Remedy 1 Electrolyte contaminated 2 Specific gravity too high 3 Charging system ch...

Страница 80: ...S Drive System 6 2 Reduction Gears 6 2 Drive Chain Sprockets 6 4 Rear Hub Drive Axle 6 7 Front Hub 6 10 Brake Systems 6 12 Troubleshooting 6 12 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606 6...

Страница 81: ...secur ing the cover to the gear reduction case Discard the gasket MD1890 NOTE There will be residual lubricant inside the gear reduction case when the cover is removed MD1892 MD1891 2 Remove the circl...

Страница 82: ...l the bearing retaining washer and the 6 mm cap screw Tighten to specifications MD1926 4 Install the intermediate gear and the gear reduc tion case cover gasket Account for the two dowel pins on the c...

Страница 83: ...hooking missing or broken teeth ADJUSTING DRIVE CHAIN 1 Loosen the four cap screws A securing the rear axle housing to the rear swing arm KM217A KM212A 2 Tighten the adjuster nut B on the adjusting b...

Страница 84: ...this sub section 3 Remove the countershaft sprocket Account for a washer INSTALLING FRONT COUNTERSHAFT SPROCKET 1 Place the countershaft sprocket over the coun tershaft 2 Install the drive chain see I...

Страница 85: ...sprocket INSTALLING REAR SPROCKET 1 Position the sprocket onto the sprocket carrier then install the three cap screws securing the sprocket to the sprocket carrier Tighten the cap screws to specifica...

Страница 86: ...s and hubs see Removing Rear Hub Drive Axle in this sub section 3 Using an appropriate prying tool carefully pry out the seals from each side of the axle housing KM232 4 Drive out the bearings from th...

Страница 87: ...service or replace ment is necessary Replace all components that show signs of wear or damage 1 Using a clean towel wipe away any oil or grease 2 Inspect bearings for smooth operation 3 Inspect seals...

Страница 88: ...Install the brake caliper to the axle housing KM207 3 Install the drive chain see Drive Chain Sprockets sub section 4 Adjust the drive chain slack see Drive Chain Sprockets sub section then tighten th...

Страница 89: ...support stand to elevate the front wheels then remove the wheels MD2421 2 Remove the cotter pin from the castle nut NOTE During installing a new cotter pin should be installed 3 Remove the castle nut...

Страница 90: ...Repeat procedure for the other hub INSTALLING HUB BEARINGS AND SEALS 1 Lightly lubricate the bearings with bearing grease then using a plastic mallet and a bearing driver or appropriate size socket in...

Страница 91: ...ket worn broken 4 Chain slipped off sprockets 5 Master link worn broken missing 1 Replace chain 2 Replace countershaft sprocket 3 Replace rear sprocket 4 Replace adjust drive chain 5 Replace master li...

Страница 92: ...ION TABLE OF CONTENTS Suspension 7 2 Shock Absorbers 7 2 A Arm 7 3 Swing Arm 7 6 Wheels and Tires 7 8 Troubleshooting 7 10 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606 678 9623 OR 606 561 49...

Страница 93: ...load on the suspen sion 2 Remove the cap screw securing the rear shock absorber to the frame MD2314 3 Remove the cap screw securing the rear shock absorber to the swing arm then remove the rear shock...

Страница 94: ...CK ABSORBER 1 Place the spring preload adjuster and spring over the shock absorber Compress the spring and install the retainer 2 Place the shock absorber into position on the frame and swing arm and...

Страница 95: ...mbly from the A arm MD2113 7 Remove the cap screw and self locking nut securing the shock absorber to the A arm MD2132 8 Remove the cap screws and self locking nuts securing the A arm to the frame MD2...

Страница 96: ...in boot MD2427 4 Install the tie rod end into the steering knuckle and secure it with the self locking nut Tighten the nut to specifications then install a new cot ter pin MD2426 5 Apply a light coat...

Страница 97: ...necessary 4 Remove the four cap screws A securing the axle housing to the swing arm then remove the axle housing KM217B KM212A 5 Remove the cap screws securing the skid plate and rear chain guard the...

Страница 98: ...install the spacer into the swing arm 2 If removed install the rubber swing arm guard 3 Lubricate the two seals with a light coat of grease then install them on the ends of the swing arm 4 Position th...

Страница 99: ...cap screws securing each wheel then remove the wheels NOTE Keep left side and right side wheels sepa rated for installing them on their proper sides WARNING After removing and installing of component...

Страница 100: ...repair is needed follow the instructions found on the tire repair kit or remove the wheel and have it repaired professionally NOTE Be sure all tires are the specified size and have identical tread pat...

Страница 101: ...2 Replace bushings Problem Rear wheel oscillation Condition Remedy 1 Rear wheel hub bearings worn loose 2 Tires defective incorrect 3 Wheel rim distorted 4 Wheel hub cap screws loose 5 Axle shaft nut...

Страница 102: ...NG FRAME TABLE OF CONTENTS Steering Frame 8 2 Steering Post Handlebar Tie Rods 8 2 Handlebar Grip 8 6 Troubleshooting 8 7 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606 678 9623 OR 606 561 498...

Страница 103: ...loop on the steering post and out of the way MD2430 MD2431 3 Remove the handlebar MD2139 4 Disconnect the handlebar switch assembly and brake switch connectors then route them through the metal loop...

Страница 104: ...NG AND INSPECTING NOTE Whenever a part is worn excessively cracked or damaged in any way replacement is necessary 1 Wash the tie rod ends in parts cleaning solvent Dry with compressed air Inspect the...

Страница 105: ...new cotter pin MD2418 3 Install the inner tie rod ends Tighten the nuts to specifications and install new cotter pins MD2419 4 Route the control cables and wiring through the metal loop on the steerin...

Страница 106: ...5 MD2441 MD2106 9 Connect the handlebar switch assembly and brake switch connectors MD2434 MD2445 10 Install the seat WARNING Make sure that there is maximum right left steering capability and that th...

Страница 107: ...grip for wear cuts or cracks 2 Inspect the grip for deterioration INSTALLING NOTE Before installing a handlebar grip use contact spray or alcohol to clean the inside of the grip and the handlebar of...

Страница 108: ...oblem Steering pulling to one side Condition Remedy 1 Tires inflated unequally 2 Front wheel alignment incorrect 3 Wheel hub bearings worn broken 4 Frame distorted 5 Shock absorber defective 1 Adjust...

Страница 109: ...9 1 9 SECTION 9 CONTROLS TABLE OF CONTENTS Handlebar Switch 9 2 Hand Brake Lever Assemblies 9 3 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606 678 9623 OR 606 561 4983 www mymowerparts com...

Страница 110: ...8 3 Remove the handlebar switch assembly from the handlebar KM544 MD2436 INSTALLING 1 Place the handlebar switch assembly onto the handlebar Tighten the screw securely MD2436 KM544 2 Connect the brake...

Страница 111: ...cables from their adjust ers by screwing the adjusters inward to loosen the cables then pulling them free MD2449 4 Loosen the 6 mm Allen head screw securing the front brake lever assembly and slide th...

Страница 112: ...he handlebar and remove the hand brake master cylinder assembly KM208A MD2442 INSTALLING 1 Slide the right brake lever assembly onto the handlebar do not tighten the Allen head screw completely at thi...

Страница 113: ...akeline hose bolt to specifications see Section 10 then check the rear brake oper ation The brake lever should be firm and the rear brake should stop the wheels NOTE If the brake is not firm the syste...

Страница 114: ...10 SECTION 10 AIDS FOR MAINTENANCE TABLE OF CONTENTS Torque Specifications 10 2 Torque Conversions 10 3 Back to TOC FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606 678 9623 OR 606 561 4983 www mymowerparts...

Страница 115: ...4 2 30 0 Centrifugal Clutch Cover Crankcase 1 0 7 0 Seal Retainer Crankcase 1 0 7 0 Transmission Case Cover Transmission 2 8 20 0 Rear Sprocket Carrier 2 7 19 5 EXHAUST COMPONENTS Exhaust Heat Shield...

Страница 116: ...1 2 29 4 0 49 6 8 69 9 5 89 12 3 10 1 4 30 4 2 50 6 9 70 9 7 90 12 5 11 1 5 31 4 3 51 7 1 71 9 8 91 12 6 12 1 7 32 4 4 52 7 2 72 10 0 92 12 8 13 1 8 33 4 6 53 7 3 73 10 1 93 12 9 14 1 9 34 4 7 54 7 5...

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