18
2024 series Pneudraulic Installation Tool (HK1077)
Troubleshooting
Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then
proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known
good parts for suspected defective parts. Use this troubleshooting information to aid in locating and correcting
trouble.
1. Tool fails to operate when trigger is pressed.
a.
Air-line not connected or air pressure too low.
b. Worn or damaged throttle valve O-rings.
c Broken throttle valve cable
.
2. Tool does not complete fastener installation and
break pintail.
a.
Air pressure too low
.
b.
Worn or damaged air piston Quad-ring
.
c. Tool is low on hydraulic fluid
. See the
Fill and
Bleed
section.
d. Air in hydraulic system. See
Fill and Bleed
.
3. Pintail stripped and/or swaged collar not ejected.
a. Check for broken or worn jaws in nose assembly.
See the
Nose Assembly Data Sheet
.
b Check for worn anvil. See the appropriate
Nose
Assembly Data Sheet
.
4. Hydraulic fluid exhausts with air or leaks at base
of handle.
a. Worn or damaged gland assembly. Inspect
Polyseal and all rings. R
eplace if necessary.
5. Hydraulic fluid leaks at rear of pull piston.
a. Worn or damaged
hydraulic piston Polyseal
.
Inspect
Polyseal
. Replace if necessary.
6. Hydraulic fluid leaks at front of pull piston.
a.
Worn or damaged part in front gland. Inspect
Polyseal and rings. Replace if necessary
.
7. Pull piston will not return.
a. Throttle valve stuck; lubricate O-rings.
b. Throttle arm, cable, or trigger binding.
8. Air leaks at air cylinder head.
a. Worn or damaged
O-ring. Replace if necessary.
Kits & Accessories
KITS
Service Kits
- 2024KIT
(2024 & 2024L)
- 2024lVKIT
(2024LV & 2024V)
Conversion Kit
(convert
2024l
to
2024lV
)
-
126190
-
Tubing and Slide Assembly - 124245
-
Pintail Collection Bottle
- 123772
- End Cap Assembly
- 125863
- Piston Assembly
- 125738-3
Conversion Kit
(convert
2024
to
2024V
)
-
126432
-
Tubing and Slide Assembly - 124245
-
Pintail Collection Bottle
- 123772
- Vacuum Attach Adapter
- 123784
- End Cap Assembly
- 125863
- Retaining Ring Ext
- 501007
- Straight Connector
- 506675
- Piston Assembly
- 125738-2
- Flat Washer
- 506628
Assembly Tool Kit -
123110-17 *
*
The Model
2024l
Kit P/N is 123110-
18
.
-
Polyseal Insertion Tool - 121694-2024
-
Piston Assembly Tool - 123111-2
(2024)
- 123111-4
(2024L)
- 123112-4
(2024LV, 2024V)
- Spacer
- 123112-2
(2024)
- 123112-3
(2024V, L, & LV)
ACCeSSOrIeS
Stall nut
- 2024 & 2024V
-
124090
- 2024L & 2024LV
-
125340
Fill Bottle Assy
(Fig. 9)
- 120337
Damper Valve
removal Tool
- 123769
STAnDArD TOOlS AVAIlABle FrOM HUCK
- 1/8” hex key (P/N
502294
), use on button-head screw
(P/N
504127
)
Huck has created tool-specific
Spare Parts Service Kits
that contain various perishable parts. The types and
quantities of spare parts that should be available vary with the application and tools in use. Have the appropriate kit
accessible when using this tool and when performing maintenance on it. Huck
Assembly Tool Kits
have product-
specific tools that should be used when disassembling and assembling the tool.
Huck recommends having the following
Accessories
available when preparing, using, and performing maintenance
on this tool.