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2024 series Pneudraulic Installation Tool (HK1077)

TOOL HEAD

2024

2024L

Top View

104293

Bleed

Plug Assembly

506576

Plug &

Gasket Assembly

126439

Guard

505438

O-ring

Polyseal

505818 *

Front

Gland

123757

Retaining Ring

502827

Washer

127749

Polyseal

508188 *

Spring

508187

WARNING Sticker

590240-1 **

End Cap

127742

Spacer

507323

Wiper Seal

507351 *

Pintail Deﬂector

124210

Handle

Assembly

127748 **

Cable Assembly

116404-1

Stop

120588

Note orientation of Wipers and Polyseals.

WARNING sticker (

590240-1

) MUST be

purchased and placed as shown when it

becomes

damaged, lost, or unreadable, or

Handle Assembly

(

127748

) is replaced.

Dowel Pin

505496

Trigger Pin

500621

Trigger

124333-2

127743

Piston

(

2024

)

127744

Piston

(

2024L

)

Retaining Nut

111795

Adapter

123761

Wiper Seal

505817 *

Gland Cap

122432

Back-up

Ring

501110

O-ring

500816

SECTION A-A

Head/Handle 2024 & 2024l

Figure 14a

Содержание 2024 Series

Страница 1: ...c Installation Tool Declaration of Conformity 2 Safety Instructions 3 Specifications 4 6 Principle of Operation 7 Preparation for Use 7 Operating Instructions 8 Maintenance 8 Disassembly Instructions 9 10 Assembly Instructions 11 12 Fill and Bleed 13 Measuring Tool Stroke 14 Components Drawings 15 17 Troubleshooting 18 Kits and Accessories 18 ...

Страница 2: ...2 2024 series Pneudraulic Installation Tool HK1077 ...

Страница 3: ...id unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV Repetitive motion hazards 1 When using assembly power tool the operator can experience discomfort in the hands ...

Страница 4: ...2024L Models 2024V 2024LV Inches cm Inches cm Where the following trade names are used in this manual please note DEXRON is a registered trademark of General Motors Corporation GLYD Ring is a registered trademark of Trelleborg Sealing Solutions Germany GmbH Loctite is a registered trademark of Henkel Corporation U S A LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co MERCON is a r...

Страница 5: ... moves upward a column of pressurized fluid is forced into head which moves the pull piston rearward The attached nose assembly moves with the pull piston to start fastener installation RETURN STROKE When fastener installation is completed the trigger is released Air pressure with the assistance of a spring sends the throttle valve to the up RETURN position Pressurized air is re directed to the to...

Страница 6: ...5436 to facilitate immediate tool use 1 Remove the shipping plug from air inlet connector and add a few drops of an approved hydraulic fluid 2 Screw the quick disconnect fitting into the air inlet connector 3 Set the air pressure on the regulator to 90 psi 6 2 bar and connect the air hose to the air inlet connector and the tool 4 Press and release the trigger a few times to cycle the tool 5 Discon...

Страница 7: ... RETURN stroke The pressure is re directed the piston moves forward and the tool is pushed off the fastener and ready for the next installation cycle For complete safety information see page 4 CAUTION Make sure the tool is properly re assembled before use To avoid structural and tool damage be sure there is sufficient clearance for the nose assembly at full stroke Remove excess gap from between th...

Страница 8: ...duresinthismanual daily Huck recommends using a filter regulator lubricator unit If one is not being used uncouple the air disconnects and add a few drops of hydraulic fluid or a light weight oil to the air inlet of the tool NOTE If the tool is in continuous use add a few drops of fluid every 2 3 hours Before connecting an air hose to the tool clear the air lines of dirt and water Check all hoses ...

Страница 9: ... a soft mallet to take pressure off the ring and remove the retaining ring Figure 2 8 Screw the button head screws into cylinder head Figure 2 carefully pry on screws to remove head Remove the O ring 9 Pull on locknut with vise grips to remove the air piston from cylinder Remove the piston Quad ring 10 Remove bumper from the gland assembly Unscrew the gland assembly with a 1 3 8 socket wrench and ...

Страница 10: ...ly it should be used in conjunction with the previous sections General and Head Handle For component identification see Figures 5 6 and 15 1 Reach through the window of pintail bottle and remove retaining ring and washer Figure 5 2 Remove pintail bottle and then disconnect the tube from the tubing connector Figure 15 3 Remove the adapter and the Tubing Slide Assembly Then remove the end cap and sp...

Страница 11: ... orientation of the Polyseal in Figures 4 7 5 Assemble front gland O ring Back up ring Polyseal and gland cap Note the orientation of the Polyseal in Figures 4 7 6 Thread the Piston Assembly Tool see P Ns in figures onto piston Slide the complete gland assembly and wiper seal onto piston 7 Use a press to gently install the assembled components through the rear of the tool Figure 8 8 Remove the Pis...

Страница 12: ... rings on throttle valve Figure 14 11 Place the tool upright on a level surface Drop spring into the throttle valve bore in cylinder and push the throttle valve into the cylinder 12 Place the ball end of throttle cable into the end of throttle arm then slide the throttle arm into the slot on the cylinder Figure 14 13 Snap lever guard in place and install pivot screw in the cylinder to retain throt...

Страница 13: ...on full forward 6 Disconnect the tool from the air line Lay the tool on its side and remove the fill bottle Top off the fluid in the fill port and install and tighten the bleed plug 7 Connect the air line to the tool and measure the stroke as described in Measuring Tool Stroke If the stroke is less than the length specified in Specifications remove the bleed plug and add fluid Re insert the bleed ...

Страница 14: ...sure X 2 Cycle and hold the piston back and measure Y Stroke X Y If the stroke is less than 0 850 in 2 16 cm follow the steps at the end of the Fill and Bleed procedure Figure 13 2024 2024V 1 Cycle the piston all the way forward and measure X 2 Cycle and hold the piston back and measure Y Stroke Y X If the stroke is less than 0 850 in 2 16 cm follow the steps at the end of the Fill and Bleed proce...

Страница 15: ... 115554 1 Locknut 505420 Washer 506493 Cylinder Head 125747 O ring 500871 Pivot Screw 125118 SECTION A A 125742 Gland Assembly see below NOTE These stickers are at the base of Cylinder Assembly 125733 They must be purchased and placed as shown if they become damaged lost or unreadable or if the Cylinder Assembly is replaced 590350 CE Sticker 590351 Max Pressure and Flow Sticker 590347 HUCK Address...

Страница 16: ...er Seal 507351 Pintail Deﬂector 124210 Handle Assembly 127748 Cable Assembly 116404 1 Stop 120588 Note orientation of Wipers and Polyseals WARNING sticker 590240 1 MUST be purchased and placed as shown when it becomes damaged lost or unreadable or if Handle Assembly 127748 is replaced Dowel Pin 505496 Trigger Pin 500621 Trigger 124333 2 127743 Piston 2024 127744 Piston 2024L Retaining Nut 111795 A...

Страница 17: ...lide Assy 500780 O ring 500809 O ring 125865 Washer 125864 Wiper Housing 502317 Retaining Ring 501007 Retaining Ring 506628 Washer 123784 Adapter 500790 O ring 2 123772 Pintail Bottle Piston Assembly 127744 2 2024V 127744 1 2024LV PARTIAL SECTION A A Note orientation 506675 Tubing Connector Head 2024V 2024LV Figure 15 ...

Страница 18: ...piston will not return a Throttle valve stuck lubricate O rings b Throttle arm cable or trigger binding 8 Air leaks at air cylinder head a Worn or damaged O ring Replace if necessary Kits Accessories KITS Service Kits 2024KIT 2024 2024L 2024LVKIT 2024LV 2024V Conversion Kit convert 2024L to 2024LV 126190 Tubing and Slide Assembly 124245 Pintail Collection Bottle 123772 End Cap Assembly 125863 Pist...

Страница 19: ...n service wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition desig...

Страница 20: ... São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 0 1952 290011 Fax 44 0 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 F...

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