12
2024 series Pneudraulic Installation Tool (HK1077)
Assembly (continued)
GenerAl
For component identification, see Figures 2, 7, and 13.
1. Secure head/handle
upside-down in a soft-jaw vise
.
(Figure 2) Place the inverted cylinder assembly on
the base of the handle. (The timing pin maintains
orientation.)
2. Assemble Main Gland Assembly with new seals.
(
Note the orientation of the Polyseal in Figure 14.
)
Apply Loctite
®
243
™
to the threads of the gland.
Screw the gland assembly into the handle/head. Use
a 1-3/8” socket wrench to tighten and torque to
36–66 ft.-lbs.
3.
Push bumper firmly over the gland.
nOTe
:
The side of the bumper with two slots
must face the bottom of the tool.
4.
Install O-ring onto air piston.
5.
Clean the piston rod threads and apply Loctite
®
243
™
. Press the assembled air piston/rod into the
cylinder just enough to allow installation of the
cylinder head.
6.
Install O-ring on the cylinder head and then push
the cylinder head squarely into the cylinder, taking
care not to damage O-ring. Install the retaining ring;
align the screw holes with the muffler end cap.
7.
Position muffler in center of cylinder head. (Figure 2)
Position gasket on the cylinder. (
Note the orientation
of the Polyseal in Figure 7.
)
8.
Carefully position bottom plate on the cylinder.
nOTe
:
Make sure the muffler is properly
positioned in the recess of the bottom plate.
(Figures 2 & 14)
9.
Secure the bottom plate with three button-head
screws using a 1/8” hex key. (Figure 2)
10.
Install O-rings on throttle valve. (Figure 14)
11.
Place the tool upright on a level surface. Drop
spring into the throttle valve bore in cylinder, and
push the throttle valve into the cylinder.
12. Place the ball end of throttle cable into the end of
throttle arm, then slide the throttle arm into the slot
on the cylinder. (Figure 14)
13.
Snap lever guard in place, and install pivot screw in
the cylinder to retain throttle arm.
14. Models
2024
&
2024l
:
Push
pintail deflector
onto
end cap.
Models
2024V
&
2024lV
: see
Pintail Bottle/Vacuum
System Assembly
and Figures 5, 6, and 10.
The tool is now assembled and must be filled with
hydraulic
fluid prior to use. See the
Fill and Bleed
section.
nOTe:
Install the bleed plug and O-ring
assembly after that process.
PInTAIl BOTTle/VACUUM SySTeM ASSeMBly
This procedure is applicable to models
2024V
and
2024lV
only; it should be used in conjunction with
the previous sections,
General
and
Head/Handle
. For
component identification, see
Figures 5, 6, and 15.
1.
Assemble adapter and
Tubing & Slide Assembly and
new O-rings.
2.
From the bottle side of end cap, install O-ring,
washer, wiper seal, wiper housing, and retaining ring
as shown in Figure 6.
3. From the tool
side of the end cap, install O-ring,
spacer, and spring. (Figure 6) Screw the entire
assembly into the head; tighten.
4. Assemble the Tubing & Slide Assembly and O-rings;
slide the complete assembly onto end cap, and push
the tube into connector. (Figure 15)
5.
Position adapter and pintail bottle on end cap.
(Figures 5 & 15)
6.
Reach through the window of the pintail bottle and
install the washer and retaining ring as shown in
Figure 5.
CAUTIOn: Always use a soft-jaw vise to
avoid damaging the tool.
