10
2024 series Pneudraulic Installation Tool (HK1077)
3. Slide the spacer onto the piston. Thread the Piston
Assembly Tool onto the piston. (Figure 3)
4.
Push the piston and front gland assemblies out the
back of the head/handle; allow clearance, with stand-
off, as the piston leaves the tool. (Figure
s 4 & 7
)
5. Un-thread the Piston Assembly Tool and remove
spacer from the piston. Re-thread the Piston
Assembly Tool onto the piston, then slide the front
gland assembly off the piston. (Figure
s 4 & 7
)
6. Remove the Piston Assembly Tool from the piston,
and remove the Polyseal Insertion Tool from the rear
of the head/handle.
7. Remove retaining ring, washer, and Polyseal from the
piston.
nOTe
:
Inspect the hydraulic piston for wear,
scoring, and damage; replace if necessary.
8. Unscrew the adapter. (Figure 14) Inspect all seals and
parts.
9. If trigger cable assembly is damaged, remove it by
driving out pin with a punch. Remove dowel pin to
disconnect the cable from the the trigger.
PInTAIl BOTTle/VACUUM SySTeM DISASSeMBly
This procedure is applicable to models
2024V
and
2024lV
only; it should be used in conjunction with the
previous sections,
General
and
Head/Handle
. For
component identification, see Figures
5, 6, and 15.
1. Reach through the window of pintail bottle and
remove retaining ring and washer. (Figure 5)
2. Remove pintail bottle
, and then disconnect the tube
from the tubing connector. (Figure 15)
3. Remove the adapter and the
Tubing & Slide
Assembly
. Then remove the end cap and spring.
(Figure 6)
4. Remove the spacer and O-ring from the spring side
of the end cap. Remove retaining ring, wiper housing,
wiper seal, washer, and O-ring from the
bottle side of
the end cap.
5. Remove O-rings from inside the adapter and
Tubing
and Slide Assembly
. (
Figure 15
)
Disassembly (continued)
Piston Assembly Tool
123111-2
(2024)
123111-4
(2024L)
123112-4
(2024LV, 2024V)
Spacer
123112-2
(2024)
123112-3
(2024L, 2024LV, 2024V)
123761
Adapter
Handle Assembly
127748
(2024, 2024L)
128132
(2024LV, 2024V)
Polyseal Insertion Tool
121694-2024
(all models)
PRESS
SUPPORT / STAND-OFF
Figure 3
Figure 4
501007
Retaining Ring
and
506628
Washer
125862
End Cap
128044
Tubing & Slide Assembly
123784
Adapter
123772
Pintail Bottle
Figure 5
500780
O-ring
508187
Spring
125866
Spacer
125862
End Cap
500809
O-ring
125865
Washer
507351
Wiper
Seal
502317
Retaining
Ring
125864
Wiper Housing
Figure 6