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11

When in a confined area, prevent the
reflected arc rays from entering
around the helmet.  Make sure others
are protected from arc rays and
sparks.  Approved shielding curtains
and appropriate goggles should be
used to provide protection to others in
the surrounding area and operators of
nearby equipment.
Skin should also be protected from
arc rays, heat, sparks and molten
metal.  Always wear protective gloves
and clothing, which will not allow skin
to become exposed.  All pockets
should be closed and cuffs sewn
shut.  Leather aprons, sleeves,
leggings, etc. should be worn for out-
of-position cutting.  High top work
shoes provide adequate protection
from foot burns.  For added protection
use leather spats.  Flammable hair
preparations should not be used
when cutting.  Wear earplugs to
protect ears from sparks.

SAFETY AND OPERATING
REFERENCES 1, 2, AND 3.

       

  WELDING SPARKS
AND COMPRESSED
GASES CAN CAUSE
FIRES AND
EXPLOSIONS

Causes of fire and explosion are;
combustibles reached by the arc,
flame, flying sparks, hot slag or
heated materials.  Remove
combustibles from the work area
and/or provide a fire watch.  Avoid
oily or greasy clothing as a spark may
ignite them.  Have a fire extinguisher
nearby, and know how to use it.  Be
alert to the danger of conduction or
radiation, for example if cutting is to
be done on a metal wall, partition,
ceiling or roof, precautions must be
taken to prevent ignition of
combustibles on the other side.  Do
not cut containers that have held
combustibles.  All hollow spaces,
cavities and containers should be
vented prior to cutting to permit the

escape of air or gases.  Purging with
inert gas is recommended.
Exothermic cutting operations use
oxygen, therefore all safety
precautions concerning the use of
oxygen must be observed.  Oxygen
itself is not flammable, however, the
presence of pure oxygen will
drastically increase the speed and
force with which burning takes place.
Always refer to oxygen by its full
name "oxygen," and not by the word
"air."  Never allow oil, grease or other
petroleum-based substances to come
in contact with cylinder valves,
regulators, hoses or any other part of
the oxygen supply system.  Do not let
an arc, cutting rod or flame touch any
part of the oxygen supply system.
Chain or secure cylinders to an object
such as a cylinder cart, wall,
workbench, post, etc.  When moving
cylinders, always be certain that valve
protection caps are securely in place.
Never stand in front or behind a
regulator when opening the cylinder
valve.  Always stand so the cylinder is
between you and the regulator.
Never use compressed air instead of
oxygen.  Keep oxygen cylinders away
from electrical connections

SEE SAFETY AND OPERATING
REFERENCES 1, 2, 5, AND 6.

SAFETY AND OPERATING
REFERENCES

1.  Code of Federal Regulations,

(OSHA) 

      Section 29 Part 1910.95, 101,
      132, 133, 134, 139, 251, 252,
      253, 254, AND 1000.
      U.S. Government Printing
      Office
      Washington, DC  20402
2.  ANSI Z49.1 "Safety In Welding
       And Cutting."
3.   ANSI Z87.1 "Practice for

Occupational and Educational
Eye and Face Protection

4.  ANSI Z88.2 "Standard Practice

for Respiratory Protection."

Содержание SLICE

Страница 1: ...1 Instruction Manual For SLICE Exothermic Cutting Equipment...

Страница 2: ...forced through the lance and the third the heat of combustion some external source of heat However when the lance pierces a slag puddle the puddle becomes the source of heat until the lance is withdra...

Страница 3: ...ork piece to achieve the most efficient cut Rods used in exothermic cutting can be consumed without any cutting taking place Tip contact tells the operator that the most intense heat from the rod is i...

Страница 4: ...sed air could cause serious injury to the operator The torch could burn from the inside or even explode from the buildup of dirt from the compressed air in the oxygen supply tube Cutting Rods SLICE Cu...

Страница 5: ...workpiece as the rod is consumed and second in the direction of the cut Since there is no electrical arc when cutting without power wear at least a 5 shade lens for eye protection FIGURE 2 Cutting Wit...

Страница 6: ...e flat position is more difficult than piercing horizontally Progression while piercing flat will also be slower Example Piercing a hole in a floor is more difficult and slower than piercing a hole in...

Страница 7: ...ent he needs to compliment his shop or service vehicle These packs start with the very basic unit that includes torch striker and other support items in a handy toolbox This type pack is just right fo...

Страница 8: ...psi is advantageous for scarfing Lower pressures offer a more controllable scarfing action With material thicker than 3 pressures over 80 psi can be used to give the oxygen enough velocity to blow awa...

Страница 9: ...gen to produce its very effective cuts Industrial standards associated with oxygen use electrical equipment cutting procedures and other safety precautions apply when using this equipment This section...

Страница 10: ...welding power supply Whenever possible do not use electrical power to do exothermic cutting SEE SAFETY AND OPERATING REFERENCES 1 AND 2 SMOKE FUMES AND GASES CAN BE DANGEROUS TO YOUR HEALTH Keep smok...

Страница 11: ...Do not cut containers that have held combustibles All hollow spaces cavities and containers should be vented prior to cutting to permit the escape of air or gases Purging with inert gas is recommende...

Страница 12: ...ems Punch lag holes to secure machinery Repair machine bases Remove old machinery Cut up or repair storage tanks Heavy Equipment Maintenance General maintenance field or shop repairs Repair buckets Re...

Страница 13: ...on Solution 1 To much gap between the burning rod tip and the workpiece Must maintain slight pressure against workpiece 2 Travel speed too slow 3 Oxygen pressure too low Problem Molten material not be...

Страница 14: ...te the listed type that most resembles the material to be cut NOTE All these cutting values are based on 1 4 diameter flux coated rods Cutting rates with 1 4 bare rods will be slightly less than the v...

Страница 15: ...onds 42 049 003 1 4 22 Coated 100 80 7 5 CFM 40 45 Seconds 43 049 002 1 4 22 Uncoated 25 80 7 5 CFM 40 45 Seconds 43 049 003 1 4 22 Uncoated 100 80 7 5 CFM 40 45 Seconds 43 049 005 1 4 44 Uncoated 25...

Страница 16: ...319 11 6 Extension 94 168 023 12 Extension Shield 94 777 111 Striker NS Striker Handle Kit 94 370 181 NS Striker Bar 96 070 031 NS Striker Cable 96 130 320 SLICE Accessories Description Part Number D...

Страница 17: ...76 021 72 012 007 96 076 021 Torch Extension 94 168 023 94 168 023 94 168 023 94 168 023 94 168 023 Extension Shield 94 777 111 94 777 111 94 777 111 94 777 111 94 777 111 Red Battery Clamp 96 168 035...

Страница 18: ...162 752 4 Battery Assembly 96 076 018 5 6 Pin Male Connector 96 169 382 6 Red Female Panel Receptacle 96 169 374 7 Black Female Panel Receptacle 96 169 375 8 Meter 96 508 041 9 Toggle Switch 96 834 3...

Страница 19: ......

Страница 20: ...e 300 16052 Swingley Ridge Road St Louis MO 63017 636 728 3000 THERMADYNE U S CUSTOMER Service P O BOX12250 Wichita KS 67277 800 231 9353 FAX 800 633 9513 Form No 89 250 845 07 2003 Tweco Products Inc...

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