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3

PRINCIPLES OF
OPERATION

Genera

l

SLICE Exothermic Cutting uses heat
from a chemical reaction between a
consumable steel rod and oxygen
flowing through the rod. Test data
show that little or no oxygen remains.
The oxygen not used in the reaction
blows the molten material out of the
cut area. This action creates the kerf
that allows cut progression.

Exothermic cutting can be used with
or without power. Without power, the
heat from the reaction alone will
make the cut.  With power, an
electrical arc from a welding power
source increases the heat from the
reaction.  These differences will be
discussed in detail later.

Both methods use the same
consumable rod. This rod is inserted
into the torch and locked into place.
The oxygen lever on the torch is
depressed and the arc, to start the
burn, is established.  Once the rod
burn has begun, the rod tip should be
placed at the cut area with slight
contact between the tip of the rod and
the work piece.

The burning rod tip must be kept in
slight contact with the work piece to
achieve the most efficient cut. Rods
used in exothermic cutting can be
consumed without any cutting taking
place. Tip contact tells the operator
that the most intense heat from the 

rod is in direct contact with the
workpiece, ensuring the best cutting
speeds.

FIGURE 1 How the Torch Works

Cutting Without Power

Cutting without power is cutting with
the heat from the reaction between
the rod and the oxygen.  This type of
cutting is done by igniting the rod off
a spark supplied by a 12-volt battery
or by a welding power source capable
of delivering a 100-amp surge.

Once this spark has ignited the rod,
the electrical path is broken and the
heat of the reaction melts the material
and cuts it.

Cutting without power can be done in
remote areas. Bulky power sources
and support equipment is not needed.

Cutting With Power

Cutting with power requires an
electrical arc from a welding power
supply and increases the heat
created exothermically. Almost all
constant-current welding power
supplies can be used in powered
exothermic cutting. Cutting with
power is faster than cutting without
power.

SLICE ROD

COLLET CHUCK

HEAD ASSEMBLY

COLLET NUT

CUTTING OXYGEN

OXYGEN LEVER

SHIELD

SPARK ARRESTOR

HANDLE

Содержание SLICE

Страница 1: ...1 Instruction Manual For SLICE Exothermic Cutting Equipment...

Страница 2: ...forced through the lance and the third the heat of combustion some external source of heat However when the lance pierces a slag puddle the puddle becomes the source of heat until the lance is withdra...

Страница 3: ...ork piece to achieve the most efficient cut Rods used in exothermic cutting can be consumed without any cutting taking place Tip contact tells the operator that the most intense heat from the rod is i...

Страница 4: ...sed air could cause serious injury to the operator The torch could burn from the inside or even explode from the buildup of dirt from the compressed air in the oxygen supply tube Cutting Rods SLICE Cu...

Страница 5: ...workpiece as the rod is consumed and second in the direction of the cut Since there is no electrical arc when cutting without power wear at least a 5 shade lens for eye protection FIGURE 2 Cutting Wit...

Страница 6: ...e flat position is more difficult than piercing horizontally Progression while piercing flat will also be slower Example Piercing a hole in a floor is more difficult and slower than piercing a hole in...

Страница 7: ...ent he needs to compliment his shop or service vehicle These packs start with the very basic unit that includes torch striker and other support items in a handy toolbox This type pack is just right fo...

Страница 8: ...psi is advantageous for scarfing Lower pressures offer a more controllable scarfing action With material thicker than 3 pressures over 80 psi can be used to give the oxygen enough velocity to blow awa...

Страница 9: ...gen to produce its very effective cuts Industrial standards associated with oxygen use electrical equipment cutting procedures and other safety precautions apply when using this equipment This section...

Страница 10: ...welding power supply Whenever possible do not use electrical power to do exothermic cutting SEE SAFETY AND OPERATING REFERENCES 1 AND 2 SMOKE FUMES AND GASES CAN BE DANGEROUS TO YOUR HEALTH Keep smok...

Страница 11: ...Do not cut containers that have held combustibles All hollow spaces cavities and containers should be vented prior to cutting to permit the escape of air or gases Purging with inert gas is recommende...

Страница 12: ...ems Punch lag holes to secure machinery Repair machine bases Remove old machinery Cut up or repair storage tanks Heavy Equipment Maintenance General maintenance field or shop repairs Repair buckets Re...

Страница 13: ...on Solution 1 To much gap between the burning rod tip and the workpiece Must maintain slight pressure against workpiece 2 Travel speed too slow 3 Oxygen pressure too low Problem Molten material not be...

Страница 14: ...te the listed type that most resembles the material to be cut NOTE All these cutting values are based on 1 4 diameter flux coated rods Cutting rates with 1 4 bare rods will be slightly less than the v...

Страница 15: ...onds 42 049 003 1 4 22 Coated 100 80 7 5 CFM 40 45 Seconds 43 049 002 1 4 22 Uncoated 25 80 7 5 CFM 40 45 Seconds 43 049 003 1 4 22 Uncoated 100 80 7 5 CFM 40 45 Seconds 43 049 005 1 4 44 Uncoated 25...

Страница 16: ...319 11 6 Extension 94 168 023 12 Extension Shield 94 777 111 Striker NS Striker Handle Kit 94 370 181 NS Striker Bar 96 070 031 NS Striker Cable 96 130 320 SLICE Accessories Description Part Number D...

Страница 17: ...76 021 72 012 007 96 076 021 Torch Extension 94 168 023 94 168 023 94 168 023 94 168 023 94 168 023 Extension Shield 94 777 111 94 777 111 94 777 111 94 777 111 94 777 111 Red Battery Clamp 96 168 035...

Страница 18: ...162 752 4 Battery Assembly 96 076 018 5 6 Pin Male Connector 96 169 382 6 Red Female Panel Receptacle 96 169 374 7 Black Female Panel Receptacle 96 169 375 8 Meter 96 508 041 9 Toggle Switch 96 834 3...

Страница 19: ......

Страница 20: ...e 300 16052 Swingley Ridge Road St Louis MO 63017 636 728 3000 THERMADYNE U S CUSTOMER Service P O BOX12250 Wichita KS 67277 800 231 9353 FAX 800 633 9513 Form No 89 250 845 07 2003 Tweco Products Inc...

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