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Constant-voltage power supplies
should not be used with exothermic
cutting equipment. When the
exothermic cutting rod contacts the
workpiece, the power supply is being
dead shorted, causing maximum
amperage output of the power supply.
This surge can exceed the rated
output of the machine and the
recommended amperage for powered
exothermic cutting.

Oxygen Supply

This cutting process uses standard
industrial-grade oxygen to support the
exothermic reaction and to remove
molten metal.  All SLICE equipment
uses standard oxygen fittings. SLICE
torches are equipped with 10 feet of
1/4" I.D. oxygen hose.  The usual
operating pressure is 80 psi.
Applications such as cutting material
sections 3" and thicker might require
higher operating pressures.
Pressures as low as 40 psi have
been used to do jobs such as
washing off rivet heads and scarfing
out small cracks for repair.

The oxygen consumption rate for
SLICE cutting rods at 80 psi is 7 to
7.5 cfm for the 1/4" diameter cutting
rods and 12 to 13 cfm for the 3/8"
diameter cutting rods.  This rate will
vary if a different operating pressure
is used.

Compressed air should not be used
for exothermic cutting.  Compressed
air does not contain enough oxygen
to support the burn.  Impurities in
compressed air can damage or
destroy the torch and components.
Compressed air could cause serious
injury to the operator.  The torch
could burn from the inside or even
explode from the buildup of dirt from
the compressed air in the oxygen-
supply tube.

Cutting Rods

SLICE Cutting Rods are made of
carbon steel.  They are made by
rolling a steel strip into a rod.

There are coated and uncoated
cutting rods.  The coating is made of
arc stabilizers and a binder.  There
are several advantages to using the
coated rods with power.  Advantages
are (1) more efficient cutting rates
(more cut per inch of rod burnt and
more cut per minute of burn time); (2)
easier rod operation; and (3)
protection from burning out on the
side of the rod especially when
piercing.

These SLICE cutting rods are
available:

1/4" x 22"  (6.4 mm X 558.8 mm)
Standard size cutting rods used in a
variety of jobs.  This rod is
recommended for all straight-line
cutting and most general-cutting
applications. It is available coated or
uncoated.

1/4" x 44"  (6.4 mm X 1117.6 mm)
This rod is used when greater length
is needed to reach the cutting area or
when piercing holes in materials
thicker than 18".  1/4" x 44" rods are
available uncoated.

3/8" x 18"  (9.5 mm X 457.2 mm)
These rods are used for heavy
piercing with a large bore.  The 3/8" x
18" cutting rod comes coated or
uncoated.

3/8" x 36"  (9.5 mm X 914.4 mm) This
rod is used when added length is
needed to complete cutting.  3/8" x
36" cutting rods come uncoated only.

All SLICE cutting torches come ready
to use the 1/4" diameter rods.  Use of
the 3/8" diameter rods requires the
3/8" adapter kit.

Содержание SLICE

Страница 1: ...1 Instruction Manual For SLICE Exothermic Cutting Equipment...

Страница 2: ...forced through the lance and the third the heat of combustion some external source of heat However when the lance pierces a slag puddle the puddle becomes the source of heat until the lance is withdra...

Страница 3: ...ork piece to achieve the most efficient cut Rods used in exothermic cutting can be consumed without any cutting taking place Tip contact tells the operator that the most intense heat from the rod is i...

Страница 4: ...sed air could cause serious injury to the operator The torch could burn from the inside or even explode from the buildup of dirt from the compressed air in the oxygen supply tube Cutting Rods SLICE Cu...

Страница 5: ...workpiece as the rod is consumed and second in the direction of the cut Since there is no electrical arc when cutting without power wear at least a 5 shade lens for eye protection FIGURE 2 Cutting Wit...

Страница 6: ...e flat position is more difficult than piercing horizontally Progression while piercing flat will also be slower Example Piercing a hole in a floor is more difficult and slower than piercing a hole in...

Страница 7: ...ent he needs to compliment his shop or service vehicle These packs start with the very basic unit that includes torch striker and other support items in a handy toolbox This type pack is just right fo...

Страница 8: ...psi is advantageous for scarfing Lower pressures offer a more controllable scarfing action With material thicker than 3 pressures over 80 psi can be used to give the oxygen enough velocity to blow awa...

Страница 9: ...gen to produce its very effective cuts Industrial standards associated with oxygen use electrical equipment cutting procedures and other safety precautions apply when using this equipment This section...

Страница 10: ...welding power supply Whenever possible do not use electrical power to do exothermic cutting SEE SAFETY AND OPERATING REFERENCES 1 AND 2 SMOKE FUMES AND GASES CAN BE DANGEROUS TO YOUR HEALTH Keep smok...

Страница 11: ...Do not cut containers that have held combustibles All hollow spaces cavities and containers should be vented prior to cutting to permit the escape of air or gases Purging with inert gas is recommende...

Страница 12: ...ems Punch lag holes to secure machinery Repair machine bases Remove old machinery Cut up or repair storage tanks Heavy Equipment Maintenance General maintenance field or shop repairs Repair buckets Re...

Страница 13: ...on Solution 1 To much gap between the burning rod tip and the workpiece Must maintain slight pressure against workpiece 2 Travel speed too slow 3 Oxygen pressure too low Problem Molten material not be...

Страница 14: ...te the listed type that most resembles the material to be cut NOTE All these cutting values are based on 1 4 diameter flux coated rods Cutting rates with 1 4 bare rods will be slightly less than the v...

Страница 15: ...onds 42 049 003 1 4 22 Coated 100 80 7 5 CFM 40 45 Seconds 43 049 002 1 4 22 Uncoated 25 80 7 5 CFM 40 45 Seconds 43 049 003 1 4 22 Uncoated 100 80 7 5 CFM 40 45 Seconds 43 049 005 1 4 44 Uncoated 25...

Страница 16: ...319 11 6 Extension 94 168 023 12 Extension Shield 94 777 111 Striker NS Striker Handle Kit 94 370 181 NS Striker Bar 96 070 031 NS Striker Cable 96 130 320 SLICE Accessories Description Part Number D...

Страница 17: ...76 021 72 012 007 96 076 021 Torch Extension 94 168 023 94 168 023 94 168 023 94 168 023 94 168 023 Extension Shield 94 777 111 94 777 111 94 777 111 94 777 111 94 777 111 Red Battery Clamp 96 168 035...

Страница 18: ...162 752 4 Battery Assembly 96 076 018 5 6 Pin Male Connector 96 169 382 6 Red Female Panel Receptacle 96 169 374 7 Black Female Panel Receptacle 96 169 375 8 Meter 96 508 041 9 Toggle Switch 96 834 3...

Страница 19: ......

Страница 20: ...e 300 16052 Swingley Ridge Road St Louis MO 63017 636 728 3000 THERMADYNE U S CUSTOMER Service P O BOX12250 Wichita KS 67277 800 231 9353 FAX 800 633 9513 Form No 89 250 845 07 2003 Tweco Products Inc...

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