background image

8

When using the battery supplied with
this unit, the three-position switch on
the face of the battery box must be in
the "CUT" position when igniting the
rod.
To check the charge on the battery,
push the mode switch to the "TEST"
position. The meter will register the
charge level.  The mode switch must
be put in the "CHARGE" position
when the battery is recharged.
The battery should be recharged
when the indicator is close to or in the
red zone of the meter.  Recharge
time depends on the level of battery's
discharge level.  A fully discharged
battery will take 12 hours to recharge.

FIGURE 5 SLICE Battery Box

Assembly

IMPORTANT PROCESS
VARIABLES AND THEIR
EFFECTS

Process Variables

Exothermic cutting is easier than
most cutting processes to do. It can
be done improperly though.
Variables can reduce the efficiency of
this process, resulting in poor cutting.
Major variables requiring attention are
listed and discussed below.

Oxygen Pressure

The oxygen in this process maintains
the exothermic burn and removes the
molten material from the cut. 80 psi
yields the most efficient cutting rates
(amount of cut per inch of rod
burned), on materials up to 3" thick.
Using pressures less than 80 psi on
such materials reduces cutting rates
because there is not enough pressure
to remove the molten material.
Using pressures under 80 psi is
advantageous for scarfing.  Lower
pressures offer a more controllable
scarfing action.  With material thicker
than 3", pressures over 80 psi can be
used to give the oxygen enough
velocity to blow away molten material
at the bottom of the cut.  Using higher
pressures on thicker materials causes
a more forceful oxygen jet and faster
rod consumption. A sawing motion
with 80 psi or a larger-diameter rod
may help cut these materials more
efficiently.
80 psi is the best pressure to use
when piercing.  To pierce, an
operator should reduce the pressure
slightly to control the distance the
molten material travels. Once there is
a hole, full pressure should be used.
The operator can vary pressure by
using the torch's oxygen lever.  The
only time pressures above 80 psi are
used in piercing is when the thickness
of the material - usually more than
12" - needs added pressure to blow
the molten material out of the pierce
hole.

Amperage

In exothermic cutting electrical
current increases the heat from the
reaction, allowing faster cutting.  200
amps yields the most efficient cutting
rates with power.  When cutting with
power and using less than 200 amps,
the amount of cut per minute will be
lower.  Amperage above 200 amps
consumes the rod faster, reducing the
cut per inch of rod burned.
Exothermic cutting equipment uses

CUT

CHARGE

TEST

GOOD

RECHARGE

STRIKER

TORCH

CUT

CHARGE

TEST

GOOD

RECHARGE

CUT

CHARGE

TEST

GOOD

RECHARGE

SWITCH IN TEST POSITION

SWITCH IN CHARGE POSITION

ARCAIR SLICE BATTERY ASSEMBLY

SWITCH IN CUT POSITION

2

Содержание SLICE

Страница 1: ...1 Instruction Manual For SLICE Exothermic Cutting Equipment...

Страница 2: ...forced through the lance and the third the heat of combustion some external source of heat However when the lance pierces a slag puddle the puddle becomes the source of heat until the lance is withdra...

Страница 3: ...ork piece to achieve the most efficient cut Rods used in exothermic cutting can be consumed without any cutting taking place Tip contact tells the operator that the most intense heat from the rod is i...

Страница 4: ...sed air could cause serious injury to the operator The torch could burn from the inside or even explode from the buildup of dirt from the compressed air in the oxygen supply tube Cutting Rods SLICE Cu...

Страница 5: ...workpiece as the rod is consumed and second in the direction of the cut Since there is no electrical arc when cutting without power wear at least a 5 shade lens for eye protection FIGURE 2 Cutting Wit...

Страница 6: ...e flat position is more difficult than piercing horizontally Progression while piercing flat will also be slower Example Piercing a hole in a floor is more difficult and slower than piercing a hole in...

Страница 7: ...ent he needs to compliment his shop or service vehicle These packs start with the very basic unit that includes torch striker and other support items in a handy toolbox This type pack is just right fo...

Страница 8: ...psi is advantageous for scarfing Lower pressures offer a more controllable scarfing action With material thicker than 3 pressures over 80 psi can be used to give the oxygen enough velocity to blow awa...

Страница 9: ...gen to produce its very effective cuts Industrial standards associated with oxygen use electrical equipment cutting procedures and other safety precautions apply when using this equipment This section...

Страница 10: ...welding power supply Whenever possible do not use electrical power to do exothermic cutting SEE SAFETY AND OPERATING REFERENCES 1 AND 2 SMOKE FUMES AND GASES CAN BE DANGEROUS TO YOUR HEALTH Keep smok...

Страница 11: ...Do not cut containers that have held combustibles All hollow spaces cavities and containers should be vented prior to cutting to permit the escape of air or gases Purging with inert gas is recommende...

Страница 12: ...ems Punch lag holes to secure machinery Repair machine bases Remove old machinery Cut up or repair storage tanks Heavy Equipment Maintenance General maintenance field or shop repairs Repair buckets Re...

Страница 13: ...on Solution 1 To much gap between the burning rod tip and the workpiece Must maintain slight pressure against workpiece 2 Travel speed too slow 3 Oxygen pressure too low Problem Molten material not be...

Страница 14: ...te the listed type that most resembles the material to be cut NOTE All these cutting values are based on 1 4 diameter flux coated rods Cutting rates with 1 4 bare rods will be slightly less than the v...

Страница 15: ...onds 42 049 003 1 4 22 Coated 100 80 7 5 CFM 40 45 Seconds 43 049 002 1 4 22 Uncoated 25 80 7 5 CFM 40 45 Seconds 43 049 003 1 4 22 Uncoated 100 80 7 5 CFM 40 45 Seconds 43 049 005 1 4 44 Uncoated 25...

Страница 16: ...319 11 6 Extension 94 168 023 12 Extension Shield 94 777 111 Striker NS Striker Handle Kit 94 370 181 NS Striker Bar 96 070 031 NS Striker Cable 96 130 320 SLICE Accessories Description Part Number D...

Страница 17: ...76 021 72 012 007 96 076 021 Torch Extension 94 168 023 94 168 023 94 168 023 94 168 023 94 168 023 Extension Shield 94 777 111 94 777 111 94 777 111 94 777 111 94 777 111 Red Battery Clamp 96 168 035...

Страница 18: ...162 752 4 Battery Assembly 96 076 018 5 6 Pin Male Connector 96 169 382 6 Red Female Panel Receptacle 96 169 374 7 Black Female Panel Receptacle 96 169 375 8 Meter 96 508 041 9 Toggle Switch 96 834 3...

Страница 19: ......

Страница 20: ...e 300 16052 Swingley Ridge Road St Louis MO 63017 636 728 3000 THERMADYNE U S CUSTOMER Service P O BOX12250 Wichita KS 67277 800 231 9353 FAX 800 633 9513 Form No 89 250 845 07 2003 Tweco Products Inc...

Отзывы: