Aquatec-Watermaker DD 500 Скачать руководство пользователя страница 25

 

25

Spare part-numbers high-pressure pump 

 

 

Note: 
When ordering spare parts, please name the serial number of the pump head necessarily. 

 
 

 

No.  Order No. 

Description 

pc.

 

No. Order No.

Description 

pc.

 

28

141565 

Drain plug ¼“ x 9 

 

141410 

Pump head  ss 1.4462 
Typ DC320-500-800, DD500, AC65-110

 

29

141483 

Gib 

  

 1 

141411 

Typ AC75-135, AC/KC150-190-240 

  

 

30

141453 

Rosette 

141554 

Screw  8 x 60 or 8 x 55 ss 

 

31

141503 

support ring plastic 

 2 

141555 

Screw  8 x 60 or 8 x 60 ss 

 

32

141499 

O-ring 5.28 x 1.78 NBR 70  

(Kit 110)

 

141491 

O-ring 17.13x2.62 NBR 70  

(Kit 110)

 

 

141434 

Valve seat  ss 1.4462                     

 

 

141455 

Plunger 15 mm 

 

Typ DC320-500-800, DD500 ,AC65-110

 

141436 

Valve plate  ss 1.4462                     

 

141437 

Spring  ss                                       

 

33

 

141457 

Plunger 18 mm 

 

Typ AC75-135, AC/KC150-190-240

 

141438 

Valve body plastic                             

 

34

141432 

Special ring ss 

141493 

O-ring  20.24x2.62 NBR90  

(Kit 110)

 

 

35

143022 

Nut M 8 ss 

10  141429 

Valve screw  ss  M24x1,5 

 

36

141507 

Rotary shaft seal 25 x 62 x 10 

11  141441 

Kit valve unit complete no. 5-8 

 

 

 

 

 

12  141560 

Screw M6 x 12 

 

13  141472 

Metal cover  

 

 

141420 

Seal holder ss 15 mm 
Typ DC320-500-800, DD500, AC65-110 

14  141473 

Oel eye plastic 

 

141494 

O-Ring 55.56x3.53 NBR70 

 

40

 

141425 

Seal holder ss 18 mm 
Typ AC75 - 135 - AC/KC 150 - 190 - 240 

15 

141495 

O-Ring 56.82x2.62 NBR70 

 

41

141501 

O-Ring  28.3 x 1.78 NBR 70  

(Kit 110)

 

16  141474 

Bearing 

 

17  141505 

Shaft seal 18 x 26 x 6 

 

141517 

(Kit 160)

LP seals 15 mm 
Typ DC320-500-800, DD500, AC65-110 

18  141460 

Crankcase aluminium 

 

19  141476 

Dipstick plastic 

 

42

141528 

(Kit 161)

LP seals 18 mm 
Typ AC75 - 135 - AC/KC 150 - 190 - 240 

 3 

 

 

141464 

Crank shaft  
Typ DC320, DD500

 

 

 

141421 

Thrust collar  ss 15 mm 
Typ DC320, 500, 800, DD500, AC65-110

141465 

Typ DC500, DC800, AC65-110 

 

141466 

230 Volt, Typ AC75-135 

 

43

 

141426 

Thrust collar  ss 18 mm 
Typ AC75-135, AC/KC150-190-240 

141468 

230 Volt, Typ AC/KC150-190-240 

 

20 

141467 

400 Volt, Typ AC/KC150-190-240 

 1 

 

141511 

(Kit 160)

HP seals 3 parts 15 mm, incl. No.42          
Typ DC320, 500, 800, DD500, AC65-110

21  141470 

Gib head 

 

22  141449 

Drive rod ss 

 

44 

141521 

(Kit 161)

HP seals 3 parts 18 mm, incl. No.42        
Typ AC75-135, AC/KC 150-190-240 

 3 

23  141482 

Connecting rod eye 

 

45

141551 

Screw stainless ¼“  

24  141496 

O-ring 101.27 x 2.62 NBR 70 

 

46

141563 

Screw plastic ½“   

25  141461 

Back cover aluminium 

 

49  141502 

O-Ring 25.07 x 2.62 NBR 70 

26  141561 

Screw M6 x 14 ss 

 

50

141487 

Ring plastic 

27  141497 

O-ring 10.82 x 1.78 NBR 70 

 

52

141488 

Cover plate aluminium 

 

(Kit 110) 141490  O-Rings   

(Kit 160) 141511  Seals LP/HP   

(Kit 161) 141521  Seals LP/HP  

6 x No.4 - 6 x No. 9 
3 x No.32 – 3 x Nr.41 

3 x No. 42 – 3 x No. 44 

3 x No. 42 – 3 x No. 44 

 

Содержание DD 500

Страница 1: ...User Manual Version 09 2019 17 Aquatec Watermaker DD 500 Modular 12 or 24 Volt DC...

Страница 2: ...st be reduced Like any piece of mechanical equipment the system will require inspection and service from time to time For easy access to enable a simple regular monitoring and proper maintenance do no...

Страница 3: ...fresh water flush 9 10 Long term preservation mothballing antifreeze 11 Membrane cleaning 12 Flow diagram 13 18 Installation 19 Electrical connection 20 Maintance 21 Change of membranes 22 23 Trouble...

Страница 4: ...2 pcs stainless steel V4A high pressure fittings for self installation 6 m PVC reinforced hose for intake and discharge line All needed plastic fittings and stainless steel hose clamps 6 m PE tube 3 8...

Страница 5: ...motic pressure is around 30 bar The described process however is reversible by exposing the liquid on the seawater side to mechanical pressure At a pressure of 30 bar the osmotic process cannot take p...

Страница 6: ...hree way valve No 2 to position test outlet 4 Switch on the feed pump De aerate the plant if necessary The gauge feed water option must show positive pressure De aerate the pre filter system and contr...

Страница 7: ...Flowdiagram fresh water production 5 Pressure regulation valve 6 Flowmeter product water 7 ships fresh water pump 8 Feed pump 10 Seacock not scope of delivery Fresh water flushing Working pressure 0 b...

Страница 8: ...amount of flushing water by discharging the rinsing water into a bucket once after a normal operation take off the hose at the thru hull fitting and check the salinity constantly by tasting During the...

Страница 9: ...rely turn the product water three way valve no 2 to position test outlet to avoid that chemicals get into the drinking water tank 3 Rinse the system with fresh water as described in Fresh water flushi...

Страница 10: ...there is a risk of frost if possible it is also preferable to blow pressurized air through it in the direction of flow for this purpose remove both hoses Alternatively switch on HP pump short for app...

Страница 11: ...l no 1 Alkaline according to the instructions on the package Since there are about 1 5 liters of water already in each membrane and 1 liter of water in each filter please add the according amount of c...

Страница 12: ...ow diagram DD 500 Hose dimensions inner diameter see specification page 24 5 Pressure regulation valve 6 Flowmeter product water 7 ships fresh water pump 8 Feed pump 9 Gauge feed pressure option 10 Se...

Страница 13: ...he feed pump To avoid mechanical stress do not mount the strainer directly to the sea cock The feed pump must be flooded before turn on otherwise the bearings will be destroyed by drought The system h...

Страница 14: ...with the supplied Y or T fittings From the three way valve no 2 direct one pipe to the test outlet and one pipe from the outlet to the fresh water tank If necessary use the supplied adapters from the...

Страница 15: ...y of accidental contact is made Attention After mounting exchange the upper red plastic srew in the crankcase for the dipstick with ventilation Membrane housing pressure vessel For the installation of...

Страница 16: ...se and shoulder of the screw nut to enable the hose expanding in length 3 Attention It is very important to lubricate the insert thread nipple before screwing into the ferrule to avoid seizing of the...

Страница 17: ...over winding the fittings Connection product water pipe After the connection of the self sealing high pressure hoses exchange the 1 4 screw plug that seals the one sided product water connection in th...

Страница 18: ...ny plane surface with the help of the enclosed webbing and the plastic long eyelets The required bore 21 mm for the enclosed tank connection must be provided by the installer already made for some typ...

Страница 19: ...y high pressure pump 7 High current relay 8 High pressure pump connection red positive pump turns clockwise 9 Feed pump Supply line for the switches feed pump and relay control 1 5 to 2 5 mm Connectin...

Страница 20: ...ce a year Earlier when the oil gets a white color by condensation water Service pressure regulation valve Maintenance is limited to cleaning and silicone grease lubrication after 12 24 months The O ri...

Страница 21: ...g the membranes screw off the M6x20 screws each at both ends at the AQUATEC pressure vessel Screw tightening torque for the holding clips 3 Nm Then take off the stainless steel holding clamps Thereaft...

Страница 22: ...lush via the on board pressurized water system is often optimal for removing existing air from the system Note Grease the thread of the valve screws with metal free anti seize paste for stainless to p...

Страница 23: ...ion according to specification too low Cause Probably dirty or defective valve Current consumption consistent with specification OK Recommendation accurate test of the HP pump output Instruction for t...

Страница 24: ...t no 35 heat up to about 250 Secure nut no 35 with loctite 270 To tighten nut no 35 a torque wrench must be used 20Nm Pump head Note Grease the thread of the valve screws with metal free anti seize pa...

Страница 25: ...older ss 18 mm Typ AC75 135 AC KC 150 190 240 3 15 141495 O Ring 56 82x2 62 NBR70 1 41 141501 O Ring 28 3 x 1 78 NBR 70 Kit 110 3 16 141474 Bearing 2 17 141505 Shaft seal 18 x 26 x 6 3 141517 Kit 160...

Страница 26: ...pipe Hose product water to fresh water tank 1 2 13 mm High pressure hose Technical datas Pc membrane typ seawater SW 2540 1 Typ membrane Polyamide Thin Film Composite Working pressure 3 4 salinity 55...

Страница 27: ...27 Dimensions Motor pump unit DD 500 direct drive weight 19 90 kg...

Страница 28: ...s und indicates the pressure between sediment filter and high pressure pump If the pressure indicates toward 0 bar the pre filters have to be cleaned or exchanged Pressure control valve with pressure...

Страница 29: ...29 Memos...

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