GENERAL INFORMATION
1 - 6
TUONO 1000
DANGER
Avoid spilling coolant on hot engine parts and the exhaust system, as it may ignite and produce
invisible flames.
Wear latex gloves when servicing.
Though toxic, its sweet taste might attract animals. Never leave coolant in an open container or in a
position easily accessible to animals.
KEEP AWAY FROM CHILDREN.
Never remove the radiator cap while the engine is still hot. Coolant is under pressure and can cause
burns.
HYDROGEN GAS AND BATTERY ELECTROLYTE
DANGER
The battery electrolyte is a toxic, caustic substance containing sulphuric acid and thus able to cause
severe burns in case of contact with the skin.
Wear close-fitting gloves and protective clothing when handling this fluid.
In case of contact with the skin, rinse thoroughly with fresh water.
Always use eye protection as even a very small amount of the battery fluid can cause blindness. If
battery fluid comes in contact with the eyes, flush thoroughly with water for fifteen minutes and
contact an eye specialist immediately.
If battery fluid is swallowed accidentally, drink plenty of water or milk. Seek medical attention
immediately and keep drinking milk of magnesia or vegetable oil in the meantime.
The battery gives off explosive gases. Keep the battery well away from any sources of ignition, such
as flames, sparks, or any heat sources; do not smoke near the battery.
Make sure the area is well ventilated when servicing or refilling the battery.
KEEP AWAY FROM CHILDREN.
Battery fluid is corrosive.
Do not spill it, especially on plastic parts.
Make sure that the electrolyte acid is suitable for the type of battery used.
GENERAL PRECAUTIONS AND INFORMATION
Follow these instructions closely when repairing, disassembling or reassembling the motorcycle or its components.
DANGER
Using bare flames is strictly forbidden when working on the motorcycle. Before servicing or
inspecting the motorcycle: stop the engine and remove the key from the ignition switch; allow for the
engine and exhaust system to cool down; where possible, lift the motorcycle using adequate
equipment placed on firm and level ground. Be careful of any parts of the engine or exhaust system
which may still be hot to the touch to avoid scalds or burns.
Never put mechanical parts or other vehicle components in your mouth when you have both hands
busy. None of the motorcycle components are edible. Some components are harmful to the human
body or toxic.
Unless expressly indicated otherwise, reassemble the units by repeating the disassembly operations
in reverse order. Where a procedure is cross-referred to relevant sections in the manual, proceed
sensibly to avoid disturbing any parts unless strictly necessary. Do not use polishing pastes on matt
paints.
Never use fuel instead of solvent to clean the motorcycle.
Do not clean rubber or plastic parts or the seat with alcohol, petrol or solvents. Use only water and
mild detergent.
Always disconnect the battery negative (-) lead before soldering any electrical components.
When two or more persons service the same motorcycle together, special care must be taken to avoid
personal injury.
BEFORE REMOVING THE COMPONENTS
•
Clean off all dirt, mud, and dust and clear any foreign objects from the vehicle before disassembling any
components.
•
Use the model-specific special tools where specified.
Содержание TUONO 1000 R
Страница 1: ...www serviceaprilia com workshopmanual TUONO 1000 1306 5 12 2005 00 8104982 UK ...
Страница 2: ...INTRODUCTION 0 1 TUONO 1000 INTRODUCTION 0 ...
Страница 8: ...GENERAL INFORMATION 1 1 TUONO 1000 GENERAL INFORMATION 1 ...
Страница 20: ...PERIODIC MAINTENANCE 2 1 TUONO 1000 PERIODIC MAINTENANCE 2 ...
Страница 35: ...PERIODIC MAINTENANCE 2 16 TUONO 1000 ENGINE TOOLS ...
Страница 37: ...PERIODIC MAINTENANCE 2 18 TUONO 1000 MISCELLANEOUS TOOLS ...
Страница 49: ...PERIODIC MAINTENANCE 2 30 TUONO 1000 2 1 9 SYSTEMS DIAGRAM BRAKES ...
Страница 50: ...PERIODIC MAINTENANCE 2 31 TUONO 1000 EXHAUST GAS RECOVERY ...
Страница 51: ...FUEL SYSTEM 3 1 TUONO 1000 FUEL SYSTEM 3 ...
Страница 54: ...FUEL SYSTEM 3 4 TUONO 1000 3 1 2 INJECTION SYSTEM DIAGRAM ...
Страница 82: ...ENGINE 4 1 TUONO 1000 ENGINE 4 ...
Страница 88: ...ENGINE 4 7 TUONO 1000 Disconnect the injector connectors Loosen the ties on the intake manifolds ...
Страница 90: ...ENGINE 4 9 TUONO 1000 Disconnect the oil tubes on the crankcase ...
Страница 100: ...ENGINE 4 19 TUONO 1000 ...
Страница 101: ...ENGINE 4 20 TUONO 1000 Disconnect the spark plug caps Remove the gear lever ...
Страница 106: ...ENGINE 4 25 TUONO 1000 Pull back the adjustment bushings between the engine and the frame Completely lower the engine ...
Страница 116: ...ENGINE 4 35 TUONO 1000 ...
Страница 126: ...ENGINE 4 45 TUONO 1000 Remove the plugs from the ducts Fit the throttle body ...
Страница 128: ...ENGINE 4 47 TUONO 1000 Connect the throttle position sensor Fit the throttle control wires and adjust play ...
Страница 131: ...ENGINE 4 50 TUONO 1000 Fit the airbox cover Fit the battery the fuel tank and the seat ...
Страница 135: ...CYCLE PARTS 5 1 TUONO 1000 CYCLE PARTS 5 ...
Страница 147: ...CYCLE PARTS 5 13 TUONO 1000 Remove the wheel shaft nut Set aside the washer ...
Страница 149: ...CYCLE PARTS 5 15 TUONO 1000 Support the fork and loosen the top and bottom yoke screws Fit the fork leg ...
Страница 158: ...CYCLE PARTS 5 24 TUONO 1000 Tighten the upper plug to the specified torque ...
Страница 164: ...CYCLE PARTS 5 30 TUONO 1000 Remove the ring and the dust seal ...
Страница 165: ...CYCLE PARTS 5 31 TUONO 1000 ...
Страница 172: ...CYCLE PARTS 5 38 TUONO 1000 Tighten the upper plug to the specified torque ...
Страница 189: ...CYCLE PARTS 5 55 TUONO 1000 Remove the rear shock absorber 3 from between swingarm and rear subframe ...
Страница 207: ...CYCLE PARTS 5 73 TUONO 1000 Remove the wheel shaft nut Set aside the washer ...
Страница 213: ...CYCLE PARTS 5 79 TUONO 1000 ...
Страница 220: ...CYCLE PARTS 5 86 TUONO 1000 ...
Страница 226: ...CYCLE PARTS 5 92 TUONO 1000 ...
Страница 251: ...COOLING SYSTEM 6 1 TUONO 1000 COOLING SYSTEM 6 ...
Страница 252: ...COOLING SYSTEM 6 2 TUONO 1000 SUMMARY 6 1 COOLING SYSTEM 3 6 1 1 DIAGRAM 3 6 1 2 FILLING THE COOLING SYSTEM 4 ...
Страница 256: ...CYCLE PARTS 7 1 TUONO 1000 CYCLE PARTS 7 ...
Страница 258: ...CYCLE PARTS 7 3 TUONO 1000 7 1 ELECTRIC SYSTEM 7 1 1 LOCATION OF THE COMPONENTS ...
Страница 260: ...CYCLE PARTS 7 5 TUONO 1000 7 1 2 ELECTRIC PARTS INSPECTION TABLE ...
Страница 277: ...CYCLE PARTS 7 22 TUONO 1000 7 1 9 WIRING DIAGRAM ...