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If the sensor output goes high at the limit, choose the program option "closed."  If 
the output is low at the limit, select "open."

If the sensor output goes low at the limit, select the option "closed."  If the output is 
open, or high voltage, choose "open."

Other sensors have sourcing outputs.  That means that current can flow out of the 
sensor output, but not into it.  In that case, wire the sensor this way:

Wiring a Limit Switch

You can use normally open or normally closed limit switches.  Either way, wire 
them as shown here.

Limit Sensors

Some systems use active limit sensors that produce a voltage output rather than a 
switch or relay closure.  These devices must be wired differently than switches.

If your sensor has an open collector output or a sinking output, wire it like this:

Wiring for Sourcing Output

Wiring for Sinking or Open Collector Output

3540i

CW LIMIT-

+

DC

Power

Supply

Limit

Sensor

CW LIMIT+

output

+

3540i

CCW LIMIT+

CCW LIMIT-

CW LIMIT-

+

5-24

VDC

SUPPLY

-

CW LIMIT+

3540i

LIMIT-

+

DC

Power

Supply

Proximity

Sensor

LIMIT+

output

+

The maximum voltage that can be applied to an input terminal is 24 
volts DC.  Never apply AC voltage to an input terminal.

2200 

2200 

2200 

2200 

2200 

2200

inside 3540i

COM
COM
COM

IN1

IN2

IN3

IN4

CWJOG

CCWJOG

Wiring Inputs

The 3540i input circuits can be used with 
sourcing or sinking signals, 5 to 24 volts.  
This allows connection to TTL circuits, 
PLCs, relays and mechanical switches.  
Because the input circuits are isolated, 
they require a source of power.  If you are 
connecting to a TTL circuit or to a PLC, 
you should be able to get power from the 
PLC or TTL power supply.  If you are using 
relays or mechanical switches, you will 
need a 5 - 24 volt power supply.  This also 
applies if you are connecting the 3540i 
inputs to another Si product from Applied 
Motion, like the SI-1 and Si-100 indexers 
or the Si5580, 7080i and MC8400 
indexer-drives.

Note:  if current is flowing into or out of an 3540i input, the logic state of that input 

is low.  If no current is flowing, or the input is not connected, the logic state is high.

The diagrams on the following pages show how to connect 3540i inputs to various 
devices.

3540i

switch or relay

(closed=logic low)

IN

COM

5-24

VDC

Power

Supply

-

+

Connecting an Input to a Switch or Relay

Use normally open momentary switch to trigger 3540i using Wait Input instruction.

Use single throw switch for parameter selection using If Input instruction.  

Use normally open momentary switch for jogging.

Содержание 3540i

Страница 1: ...Applied Motion Products Inc 404 Westridge Drive Watsonville CA 95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 7 31 98 Hardware Manual 3540i Programmable Step Motor Driver Copyright 1998 ...

Страница 2: ...Mechanical Outline Optional MMI 2 19 4 90 4 90 1 38 0 13 3 875 CENTERED 3 875 CENTERED 1 2 3 4 5 6 7 8 9 YES NO 0 SPACE BKSP ENTER 2 988 1 975 0 425 0 963 0 960 ...

Страница 3: ...ol We hope our dedication to performance quality and economy will make your motion control project successful If there s anything we can do to improve our products or help you use them better please call or fax We d like to hear from you Our phone number is 800 525 1609 or you can reach us by fax at 831 761 6544 Features Powerful precise and efficient mosfet driver providing up to 3 5 amps per pha...

Страница 4: ... 25 5 00 0 15 4 70 1 50 0 25 875 4x Ø 170 2x SLOT 170 WIDE FULL R power connector DC power supply motor mounting hole 1 of 6 pc mmi connector power LED connector input 1 2 3 4 jog cw jog ccw cw limit ccw limit connector output1 2 3 Always use the blue white Applied Motion screwdriver with these connectors Larger screwdrivers may remove the plastic dimples that prevent the screws from falling out M...

Страница 5: ...t included MMI gasket included 1 2 3 4 5 6 7 8 9 YES NO 0 SPACE BKSP ENTER panel MMI front section and gasket MMI rear section Choosing a Power Supply We recommend using an Applied Motion Products PS430 power supply with this drive The PS430 provides 30 volts DC at 4 amps as well as 500 mA of well regulated 5 volt power for your logic circuits It also has built in fuses If you do not choose an A M...

Страница 6: ...nt of the motor 2 If you are designing for mass production and must minimize cost get one power supply with more than twice the rated current of the motor Install the motor in the application and monitor the current coming out of the power supply and into the drive at various motor loads This will tell you how much current you really need so you can design in a lower cost power supply If you plan ...

Страница 7: ... into 254 microsteps providing 50 800 steps per revolution when using a 1 8 motor In addition to providing precise positioning and smooth motion microstep drives can be used for motion conversion between different units The 25 400 step rev setting is provided as a means of converting motion from metric to english There are 25 4 mm in an inch Other settings provide step angles that are decimal degr...

Страница 8: ...ly from a power supply You must also limit the current to less than 100 mA so that the output transistor is not damaged You would normally use a resistor for this but some loads such as PLC inputs limit the current automatically The diagram below shows how to connect an 3540i output to an optically isolated PLC input PLC COMMON INPUT 3540i OUTPUT OUTPUT 12 24 VDC Power Supply 330 5V OUT1 OUT1 Opto...

Страница 9: ...en output closes 3540i input goes low Connecting an NPN Type Proximity Sensor to an 3540i Input When prox sensor activates 3540i input goes low Connecting a PNP Type Proximity Sensor to an 3540i input When prox sensor activates 3540i input goes low 3540i NPN Proximity Sensor IN COM output 3540i PNP Proximity Sensor IN output COM Jogging Two of the 3540i input terminals are provided for jogging the...

Страница 10: ...voltage to an input terminal 2200 2200 2200 2200 2200 2200 inside 3540i COM COM COM IN1 IN2 IN3 IN4 CWJOG CCWJOG Wiring Inputs The 3540i input circuits can be used with sourcing or sinking signals 5 to 24 volts This allows connection to TTL circuits PLCs relays and mechanical switches Because the input circuits are isolated they require a source of power If you are connecting to a TTL circuit or t...

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