background image

-14-

-7-

Connecting the Motor

Never connect the motor to the driver when the power is on.
Secure any unused motor leads.
Never disconnect the motor while the power is on.
Never connect motor leads to ground or to a power supply.

A+

A–

B+

B–

4

lead

motor

Red

Blue

Yellow

White

4 Leads

A+

A–

NC

B+

B–

NC

6

lead

motor

Red

Black

Red/

Wht

Green

Grn/Wht

White

A+

A–

NC

B+

B–

NC

6

lead

motor

Grn/Wht

White

Green

Red

Red/

Wht

Black

6 Leads Series Connected

6 Leads Center Tap Connected

!

Microstepping

Most step motor drives offer a choice between full step and half step resolutions.  In 
full step mode, both motor phases are used all the time.  Half stepping divides each 
step into two smaller steps by alternating between both phases on and one phase 
on.  

Microstepping drives like the 3540i precisely control the amount of current in each 
phase at each step position as a means of electronically subdividing the steps even 
further.  The 3540i offers a choice of 13 step resolutions.  The highest setting 
divides each full step into 254 microsteps, providing 50,800 steps per revolution 
when using a 1.8

°

 motor.  

In addition to providing precise positioning and smooth motion, microstep drives 
can be used for motion conversion between different units.  The 25,400 step/rev 
setting is provided as a means of converting motion from metric to english.  (There 
are 25.4 mm in an inch.)   Other settings provide step angles that are decimal 
degrees (36,000 steps/rev makes the motor take 0.01

°

 steps.)  Some settings are 

used with lead screws.  When the drive is set  to 2000 steps/rev and used with a 5 
pitch lead screw, you get .0001 inches/step.

The microstep resolution of the 3540i is set by the Si Programmer™ software.

Six lead motors

 can be connected in series or center tap.  In series mode, motors 

produce more torque at low speeds, but cannot run as fast as in the center tap 
configuration.  In series operation, the motor should be operated at 30% less than 
the rated current to prevent overheating.  Winding diagrams for both connection 
methods are shown below.

Note:  NC means not connected to anything.

You must now decide how to connect your 
motor to the drive.

Four lead motors

 can only be connected 

one way.  Please follow the sketch at the 
right.

Содержание 3540i

Страница 1: ...Applied Motion Products Inc 404 Westridge Drive Watsonville CA 95076 Tel 831 761 6555 800 525 1609 Fax 831 761 6544 7 31 98 Hardware Manual 3540i Programmable Step Motor Driver Copyright 1998 ...

Страница 2: ...Mechanical Outline Optional MMI 2 19 4 90 4 90 1 38 0 13 3 875 CENTERED 3 875 CENTERED 1 2 3 4 5 6 7 8 9 YES NO 0 SPACE BKSP ENTER 2 988 1 975 0 425 0 963 0 960 ...

Страница 3: ...ol We hope our dedication to performance quality and economy will make your motion control project successful If there s anything we can do to improve our products or help you use them better please call or fax We d like to hear from you Our phone number is 800 525 1609 or you can reach us by fax at 831 761 6544 Features Powerful precise and efficient mosfet driver providing up to 3 5 amps per pha...

Страница 4: ... 25 5 00 0 15 4 70 1 50 0 25 875 4x Ø 170 2x SLOT 170 WIDE FULL R power connector DC power supply motor mounting hole 1 of 6 pc mmi connector power LED connector input 1 2 3 4 jog cw jog ccw cw limit ccw limit connector output1 2 3 Always use the blue white Applied Motion screwdriver with these connectors Larger screwdrivers may remove the plastic dimples that prevent the screws from falling out M...

Страница 5: ...t included MMI gasket included 1 2 3 4 5 6 7 8 9 YES NO 0 SPACE BKSP ENTER panel MMI front section and gasket MMI rear section Choosing a Power Supply We recommend using an Applied Motion Products PS430 power supply with this drive The PS430 provides 30 volts DC at 4 amps as well as 500 mA of well regulated 5 volt power for your logic circuits It also has built in fuses If you do not choose an A M...

Страница 6: ...nt of the motor 2 If you are designing for mass production and must minimize cost get one power supply with more than twice the rated current of the motor Install the motor in the application and monitor the current coming out of the power supply and into the drive at various motor loads This will tell you how much current you really need so you can design in a lower cost power supply If you plan ...

Страница 7: ... into 254 microsteps providing 50 800 steps per revolution when using a 1 8 motor In addition to providing precise positioning and smooth motion microstep drives can be used for motion conversion between different units The 25 400 step rev setting is provided as a means of converting motion from metric to english There are 25 4 mm in an inch Other settings provide step angles that are decimal degr...

Страница 8: ...ly from a power supply You must also limit the current to less than 100 mA so that the output transistor is not damaged You would normally use a resistor for this but some loads such as PLC inputs limit the current automatically The diagram below shows how to connect an 3540i output to an optically isolated PLC input PLC COMMON INPUT 3540i OUTPUT OUTPUT 12 24 VDC Power Supply 330 5V OUT1 OUT1 Opto...

Страница 9: ...en output closes 3540i input goes low Connecting an NPN Type Proximity Sensor to an 3540i Input When prox sensor activates 3540i input goes low Connecting a PNP Type Proximity Sensor to an 3540i input When prox sensor activates 3540i input goes low 3540i NPN Proximity Sensor IN COM output 3540i PNP Proximity Sensor IN output COM Jogging Two of the 3540i input terminals are provided for jogging the...

Страница 10: ...voltage to an input terminal 2200 2200 2200 2200 2200 2200 inside 3540i COM COM COM IN1 IN2 IN3 IN4 CWJOG CCWJOG Wiring Inputs The 3540i input circuits can be used with sourcing or sinking signals 5 to 24 volts This allows connection to TTL circuits PLCs relays and mechanical switches Because the input circuits are isolated they require a source of power If you are connecting to a TTL circuit or t...

Отзывы: