Installation and Service Manual – Carbon Filter
Page 3
Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.
Table of Contents
Design Basis & Specifications............................................................................................................................................. 4
General Information and Safety ........................................................................................................................................... 4
Installation ............................................................................................................................................................................. 5
Location ............................................................................................................................................................................... 5
Loading the Media ............................................................................................................................................................... 5
Media Quantity per Model ................................................................................................................................................... 6
Plumbing .............................................................................................................................................................................. 6
Initial Start-Up ........................................................................................................................................................................ 7
System Monitoring and Record Keeping ............................................................................................................................ 8
Operating Conditions ........................................................................................................................................................... 8
Operating Do’s and Don’ts ................................................................................................................................................... 8
Control Valve Operation & Service ..................................................................................................................................... 9
Control Valve Specifications ................................................................................................................................................ 9
Regeneration Screens ....................................................................................................................................................... 10
Set Time of Day ................................................................................................................................................................. 10
Button Operation and Function ......................................................................................................................................... 10
Error Message ................................................................................................................................................................... 10
User Display ...................................................................................................................................................................... 10
Manual Regeneration ........................................................................................................................................................ 10
General Warnings & Site Requirements ........................................................................................................................... 11
Control Valve General Features and Information .............................................................................................................. 12
Configuring and Programming Control Valve Options ................................................................................................... 12
Configuration Settings
(Pre-Programmed to Factory Defaults)
....................................................................................... 13
Regeneration Cycle Time Settings
(Pre-Programmed to Factory Defaults)
.................................................................. 15
Installer Displays and Settings for Control Valve Options ................................................................................................. 16
Diagnostics ........................................................................................................................................................................ 17
Control Valve Drawings and Components ....................................................................................................................... 18
CV2 Overview Drawings .................................................................................................................................................... 18
CV2 Drive Cap Assembly, Downflow Piston, Regenerate Piston & Spacer Stack Assembly ......................................... 19
CV2 Injector Valve Body, Refill Flow Control and Injector Plug ........................................................................................ 20
CV2 Drain Line Flow Controls ........................................................................................................................................... 21
CV2 Flow Diagram, Service .............................................................................................................................................. 22
CV2 Flow Diagram, Backwash .......................................................................................................................................... 22
CV2 Flow Diagram, Rinse ................................................................................................................................................. 23
Service Spanner Wrench ................................................................................................................................................... 23
Control Valve Service Instructions ................................................................................................................................... 24
Drive Assembly .................................................................................................................................................................. 24
Drive Cap Assembly .......................................................................................................................................................... 25
Main Piston ........................................................................................................................................................................ 25
Spacer Stack Assembly ..................................................................................................................................................... 25
Injector Cap, Screen, and Injector Plug ............................................................................................................................. 26
Refill Port Plug ................................................................................................................................................................... 26
Drain Line Flow Control ..................................................................................................................................................... 26
Maintenance – Removal & Replacement of Carbon Media ............................................................................................. 27
Troubleshooting .................................................................................................................................................................. 28
Product Warranty ................................................................................................................................................................ 32
