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Proper operation of your Gemini XLB Zero Clearance 
unit will help to ensure safe, efficient heating. Please 
take a few moments to review these simple operating 
instructions.

1. FUEL SELECTION
The Gemini XLB is designed to burn natural wood only. 
Higher efficiencies and lower emissions generally result 
when burning air dried seasoned hardwoods, as 
compared to softwoods or to green or freshly cut 
hardwoods. DO NOT BURN THE FOLLOWING: 
treated wood, coal, garbage, solvents, colored papers, or 
trash. Burning these may result in the release of toxic 
fumes and may poison or render the catalytic ineffective. 
Burning coal, cardboard, or loose paper can produce 
soot, or large flakes of char or fly ash that can coat the 
combustor, causing smoke spillage into the room, 
rendering the combustor ineffective.

2. BUILDING AND MAINTAINING A FIRE
(A) Open the damper fully by pulling the damper 
control panel all the way out.
(B) Place a base of crumpled uncolored newspaper in the 
bottom of the stove. Lay pieces of kindling on top of the 
newspaper and light it.
(C) As the kindling begins to burn, add several larger 
pieces of wood until the fire is burning well. At this 
point, regular size logs may be added.
NOTE: Until the fire is burning well, leave the draft 
controls in the door fully open.
NEVER USE GASOLINE, GASOLINE TYPE 
LANTERN FUEL, KEROSENE, CHARCOAL, 
LIGHTER FLUID, OR SIMILAR LIQUIDS TO START 
OR “FRESHEN UP” A FIRE IN THIS HEATER. KEEP 
ALL SUCH LIQUIDS FAR AWAY FROM THIS 
HEATER WHILE IN USE.
(D) For a stove equipped with a catalytic combustor, the 
damper must be fully closed after the fire is burning well.
(E) Regulate the heat output of the stove by adjusting 
the draft controls to allow a larger fire and vice versa. A 
short period of experimentation with the control 
settings will allow you to regulate the heat output to 
keep your home comfortable.
For the best results in maintaining and achieving fewer 
emissions in your certified stove, we have found the 
following instructions to be helpful in operating your 
Gemini XLB:
*For a high or maximum burn, fully open the door draft 
slides while operating the blower on medium speed.
*For a medium high burn, open both slides 
approximated 3/8 of an inch and operate the blower on 
low speed. 

VII. OPERATION

*For a medium low burn, open both slides 
approximately 3/16 of an inch and operate the blower 
on the low speed. The start-up slide located on the ash 
pan may be opened during the first three minutes of the 
burn.
*For the low burn, open the left slide approximately 
3/16 of an inch and operate the blower on the low speed. 
The start up air slide may be opened during the first 
three minutes of the burn.

CAUTION: DO NOT UNPLUG YOUR BLOWER 
WHILE THE STOVE IS IN OPERATION.

CAUTION: THE ASH PAN DRAWER MUST BE 
CLOSED WHEN THE STOVE IS IN OPERATION.

3. REFUELING THE STOVE
(A) Before attempting to add fuel to the stove, OPEN 
the damper control fully by pulling it all the way out. 
This allows the chimney to carry away the additional 
smoke that occurs when the door is open.
(B) DO NOT OVERLOAD THE STOVE. Normally, 
three or four logs will provide heat for several hours. 
Never operate this stove where portions glow red hot.

4. ACHIEVING CATALYST LIGHT OFF FROM A 
COLD START
The temperature in the stove and the gasses entering the 
combustor must be raised to between 500 and 700 
degrees F. for catalytic activity to be initiated. During the 
startup of a cold stove, a medium to high firing rate 
must be maintained for about 20 minutes. This assures 
that the stove, catalyst, and fuel are all stabilized at the 
proper operating temperatures. Even though it is 
possible to have gas temperatures reach 600 degrees F. 
within two to three minutes after the fire is started, if 
the fire is allowed to die down immediately, it may go 
out, or the combustor may stop working. Once the 
combustor starts working, heat generated by burning 
smoke will keep it working.

5. ACHIEVING CATALYST LIGHT OFF WHEN 
REFUELING
During the refueling and rekindling of a “charcoal 
phase” fire, operate the stove at a medium or high firing 
rate for about 10 minutes to ensure that the catalyst 
reaches approximately 600 degrees F.
It is important to periodically monitor the operation of 
the catalytic combustor to ensure that it is functioning 
properly and to determine when it needs to be replaced. 
A non-functioning combustor will result in a loss of 
heating efficiency and an increase in creosote emissions. 

14

Содержание GEMINI-XLB

Страница 1: ...fety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area This stove must be connected to a listed high temperature residential type and building heating appliance chimney or an approved masonry chimney with flue liner GEMINI PATENT PAT 4 607 611 August 26th 1986 1994 Appalachian Stove Fabricators Inc ...

Страница 2: ... 3 Chimney Care 15 4 Stove Finish 15 5 Blower Care 15 6 Door Gasket Replacement 15 7 Motor Maintenance 15 TABLE OF CONTENTS IX Safety 16 X Limited Warranty 16 XI Warranty Registration 17 NOTE Tested and listed by Arnold Greene Testing Laboratories to test standards ANSI UL 1482 737 127 HUD specifications and Uniform Building Code Thank you for purchasing the Gemini XLB stove Appalachian Stove welc...

Страница 3: ...ng allows for quick access if service is needed 5 Glass Door seals the firebox for high efficiency and allows you to see the fire 6 Refractory Firebox Liner boosts burning efficiency by reflecting radiant heat back into the fire This results in a more thorough and cleaner burn 7 Warm Air Deflector on the top stove edge directs the heated air downward and across the floor for maximum comfort 8 Slid...

Страница 4: ...esigned for zero clearance to combustibles as a freestanding unit FIGURE 2 Rear and side wall clearances depend on two factors A Composition of the wall structure combustible or non combustible materials Use of non combustible materials will reduce the clearance needed B Chimney Clearance 6 or 8 insulated class A pipe low residential heat type all fuel must be used Follow pipe manufacturer s recom...

Страница 5: ...unit A Gemini XLB Unit B Blower Assembly C Refractory Firebox Liner D Damper Spring E Draft Contol Knob F Heat Resistant Insulation Rolls G Ash Pan 2 Mounting Optional Trim Panels A Mount the top trim panel with the mounting screws provided B Mount side panels NOTE The Gemini XLB trim kit may be installed to a maximum of 2 1 2 from the front edge of the stove One half inch is preferred ...

Страница 6: ...tural cooling vents of the Gemini XLB fireplace unit when installing NOTE If a raised hearth is used raise the Gemini XLB unit in proportion to the elevation to avoid blocking stove vents and to maintain correct 22 hearth clearance to combustibles This completes the installation of your Gemini XLB unit Please refer to section VII and VIII for instruction on operation and stove maintenance 4 IMPORT...

Страница 7: ...ed so that the air flows to the rest of the home in the most direct route possible B Locate the approximate penetration point of the chimney structure Avoid roof areas such as valleys ridges dormers and hips If the installation is being made on a combustible floor place the floor protector in position Section II If you are using the optional freestanding base attach it at this time Place the stove...

Страница 8: ...rom the appliance up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography nearby obstructions and other factors Too much draft may lead to excessive temperatures in the appliance and may damage the catalytic combustors Inadequate draft may cause backpuffing into the room and plugging of the chimney catalyst NOTE Inadequate draft will cause th...

Страница 9: ...ney pipe other than class A pipe consult your fire marshal for safe installation instructions Use one layer of insulation for double wall pipe and two layers for triple wall pipe B Attaching chimney to Gemini XLB unit FIGURE 9 A solid fuel chimney must make a positive connection to the drip proof pipe connector at all points along base of pipe connector for proper installation FIGURE 10 CHIMNEY IN...

Страница 10: ... edge of the stove unit It may be used with both freestanding and fireplace units If used in combination with the optional trim panels for fireplace units attach the trim panels first 1 Mount top and side strips to trim panels with self tapping brass screws provided Leave approximately 1 at top edges of trim to be covered by corner brass If needed strips can easily be cut with a hacksaw 2 Mount tw...

Страница 11: ...atalystic heater may be equipped with a temperature probe to monitor catalyst operation Proper functioning combustors typically maintain temperatures in excess of 500 degrees F and often reach temperatures in excess of 1000 degrees F If catalytic temperatures are not in excess of 500 degrees refer to the Catalyst Troubleshooting Guide or further information located in this manual To determine if t...

Страница 12: ...rational temperature or the stove door being opened too quickly Glowing stove parts may be attributed to running the stove too hot excessive amounts of wood a high draft reduce when temperatures become too excessive a glowing combustor this is normal during first 1 3 of burn cycle or a chimney fire close inlet air and outlet dampers completely if this does not help vacate home and call the fire de...

Страница 13: ...lysts not in metal housing should be wrapped with 1 16 gasketing before installing Locate the catalysts from the front of the damper housing Re install the sealing D New gasketing should be installed to allow for a seal between the damper housing and the firebox top This may be done by putting a layer of gasketing around the top where the housing is located In both cases the use of an adhesive to ...

Страница 14: ...r on medium speed For a medium high burn open both slides approximated 3 8 of an inch and operate the blower on low speed VII OPERATION For a medium low burn open both slides approximately 3 16 of an inch and operate the blower on the low speed The start up slide located on the ash pan may be opened during the first three minutes of the burn For the low burn open the left slide approximately 3 16 ...

Страница 15: ...wly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining The chimney connector and chimney should be inspected at least twice yearly during the heating season to determine if a creosote buildup has occurred If ...

Страница 16: ...tive manufacturers 1 yr glass refractory firebrick andirons and decorative trim have no warranty Defective parts will be repaired or replaced at the manufacturer s option Parts which are returned to Appalachian Stove and Fabricators Inc within 30 days of purchase and found to be defective on inspection will be replaced without charge for the new part After 30 days parts covered by the warranty wil...

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Страница 19: ..._________________________________ CITY __________________________________STATE ________________ HOW DID YOU HEAR ABOUT APPALACHIAN STOVE ___________ ______________________________________________________________ TYPE OF HEAT YOU PRESENTLY HAVE ________________________ APPROXIMATE SQUARE FEET OF HOME ______________________ NUMBER OF ROOMS _________________________________________ TYPE OF CONSTRUCTI...

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