background image

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

1234567890123456789012345

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

12345678901234567890123456

7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL 50/75 AUGER

OPERATION / MAINTENANCE MANUAL

1234567890123456789012345678

1234567890123456789012345678

1234567890123456789012345678

1234567890123456789012345678

1234567890123456789012345678

1234567890123456789012345678

1234567890123456789012345678

Page    iii

Table of Contents

        

Page

Revision Record ................................................................................................... i
Preface ................................................................................................................. ii
Table of Contents ................................................................................................. iii
Safety Precautions ............................................................................................... iv
Illustration List ...................................................................................................... v
Table List .............................................................................................................. v
Warranty ............................................................................................................... vi

I. GENERAL INFORMATION .............................................................................................. 1-1

I-1. Machine Features ............................................................................................. 1-1
I-2. Machine Specifications ..................................................................................... 1-2
             A. Model 50/75 Auger ............................................................................... 1-2

B. Model APE Power Unit ......................................................................... 1-2

I-3. General Description of 50 Auger ....................................................................... 1-3

A. The Outer Housing ................................................................................ 1-4
B. Model 50/75 Auger Motor ...................................................................... 1-5

I-4. General Description of Model APE  Power Unit ................................................ 1-6

II. MAJOR COMPONENT DEFINITION ............................................................................... 2-1

II-1. Component Identification .................................................................................. 2-1
II-2. Power Unit Skid Identification .......................................................................... 2-3
II-3. Quick Disconnect Couplings ............................................................................ 2-4
II-4. Tool Set Identification ....................................................................................... 2-5
II-5. Upper Shaft Coupling Assembly ...................................................................... 2-6

III. LOADING AND UNLOADING ........................................................................................ 3-1

III-1. Model 50/75 Auger .......................................................................................... 3-1
III-2. APE  Power Unit ............................................................................................. 3-1
III-3. What to do if damaged during shipment .......................................................... 3-1

IV. PREPARATION AND OPERATION ............................................................................... 4-1

IV-1. Filling Auger Pressure Hoses ......................................................................... 4-1
IV-2. Changing Speeds on the Auger ...................................................................... 4-1
IV-3. Shutdown Procedures. ................................................................................... 4-1
IV-4. Plumbing the Auger Hoses to the Power Unit ................................................. 4-2
IV-5. Operation of the Remote Control Pendant. ..................................................... 4-3

V. MAINTENANCE .............................................................................................................. 5-1

V-1. Daily Maintenance Required Prior to Operation ............................................... 5-1
V-2. Checklist After Power Unit Engine Has Started ............................................... 5-1
V-3. Coupling Maintenance ..................................................................................... 5-2
V-4. Gearbox Maintenance ..................................................................................... 5-3

VI. TROUBLESHOOTING: Model 50/75 Auger ..................................................................... 6-1

Содержание 50

Страница 1: ...3456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12...

Страница 2: ...NTENANCE MANUAL 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 12345678901234567890...

Страница 3: ...67890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER Preface General This manual covers the ...

Страница 4: ...2345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 Page iii Table of Contents Page RevisionRecord i Preface ii Table...

Страница 5: ...machine 2 When operating in a closed area pipe exhaust fumes outside WARNING Breathing exhaust fumes can cause serious injury and even death 3 When servicing batteries avoid any type of spark or open flame Batteries generate explosive gases during charging There must be proper ventilation when charging batteries 4 Never adjust or repair the unit while it is in operation 5 Make sure the Control Pen...

Страница 6: ...678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234...

Страница 7: ...ressly limited to repairing or replacing at APE s option any parts which appear to APE upon inspection to have been defective in material or workmanship Such parts shall be provided at no cost to the user at the business establishment of APE or the authorized APE distributor of the product during regular working hours This WARRANTY shall not apply to component parts or accessories of products not ...

Страница 8: ...8901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL Figure 1 A Machine Features APE MODEL 50 75 AUGER DIRECT F...

Страница 9: ...6789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER I GENERAL INFORMATION Continued I 2 Machine Specifications I 2A Model 50 75 Auger Table 1 A Type Dire...

Страница 10: ...2123456789012345 1234567890123456789012345678901212345678901234567890123456789012123456789012345 1234567890123456789012345678901212345678901234567890123456789012123456789012345 1234567890123456789012345678901212345678901234567890123456789012123456789012345 1234567890123456789012345678901212345678901234567890123456789012123456789012345 123456789012345678901234567890121234567890123456789012345678901...

Страница 11: ...1234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 ...

Страница 12: ...ce of the motor the high number of strokes 48 to 160 per rotation the constant displacement linked to the sinusoidal camtrack profile and the high efficiencies This smoothness remains excellent at very low speed under 1 rpm With an even number of pistons and lobes the internal forces of the motor are balanced allowing the bearings to be totally available for taking the external loads I GENERAL INF...

Страница 13: ...345678901234567890121234567890123456789012345678901212345678901234567 123456789012345678901234567890121234567890123456789012345678901212345678901234567 123456789012345678901234567890121234567890123456789012345678901212345678901234567 123456789012345678901234567890121234567890123456789012345678901212345678901234567 123456789012345678901234567890121234567890123456789012345678901212345678901234567 12...

Страница 14: ...1234567890121234567890123456789012345678901212 12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212 12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212 12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212 12345678901234567890123456789012123456789012345678901234...

Страница 15: ...NC 630008 9 Washer Top Seal Plate M20 x 2 5 Lockwasher 630018 10 Bolt Motor to Housing SHCS 7 8 NC x 5 630010 11 Locking Plate Pin 630023 12 Bolt Locking Plate 1 2 x1 NC 630024 13 Washer Locking Plate 1 2 Hi Collar 630025 14 Bolt Small Bikon Coupling 5 x 7 16 630026 15 Washer Small Bikon Coupling 7 16 630027 16 Bolt Lower Bikon Coupling 630028 17 Pin Lifting 630029 18 Plate Top Seal 630030 19 Dust...

Страница 16: ...121 1234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121 1234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121 1234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121 1234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121 1234...

Страница 17: ...75 10 2 Retaining Ring Truarc Internal N5000 168 11 2 Parker O Ring 2 230 One Parback 12 2 Parker O Ring 2 216 Qty Item Description Table 2 C Quick Disconnect Coupling Identification Figure 2 C Quick Disconnect Coupling Identification 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 ...

Страница 18: ...7890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901234567890123456789012123456789012 12345678901...

Страница 19: ...6789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 123456789012345678901234567890121234567890123456789012345678901212345678901234 1234567890123456789012345678901212345678901234567890...

Страница 20: ...23456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANC...

Страница 21: ...41 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER III LOADING AND UNLOADING III 1 Model 50 75 Auger The APE 50 75 auger is normally shipped laying flat on the trailer deck and the hose bundle is coiled on top Lift the auger and hose bundle as one load Avoid smashing hydraulic lines Auger should be loaded with the swivel king and hoses facing the sky Before the truck has left careful...

Страница 22: ... Theaugerisshippedwiththehosesfilledwithoil However iftheunithasbeensittingforalongperiod of time or if a damaged hose has been replaced with a new one then the hoses must be filled Hook up all the hoses to the power unit Start the power unit and let it run for ten minutes before running the auger The hoses will fill up by themselves in ten minutes even if the auger is not running WARNING If the d...

Страница 23: ...so that vibrator has enough hose to reach the work Avoid pulling too hard on hoses Most hose failures are caused by pulling hoses off couplers 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123...

Страница 24: ...890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 12345678901234567890123456789 123456789012345678901234567...

Страница 25: ...1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER V MAINTENANCE V 1 Daily Maintenance Required Prior to Operation 1 Visually inspect the entire auger for loose nuts or bolts including the bolts that fasten the drill motor to the drill housing Put a wrench on the bolts and check them for tightness 2 Grease the lifting...

Страница 26: ...ting capability of a Shrink Disc connection 3 After checking correct position of Shrink Disc and hub hand tighten 3 or 4 equally spaced lock ing screws and make sure that outer collars of Shrink Disc are in a parallel position Afterwards hand tighten rest of locking screws 4 Use torque wrench and equally tighten all screws one after another in a clock or counter clockwise sequence by approx 1 4 tu...

Страница 27: ...all pump s and all required piping hoses etc Fill pump drive to proper with lubricant PREVENTATIVE MAINTENANCE Keep shafts and vents clean to pre vent foreign particles from entering seals or gear case Inspect periodi cally for oil leaks Check drive mounting bolts for tightness Check end play in shafts Noticeable movement might indicate service or parts replacement is necessary HUB CITY has Sales ...

Страница 28: ...ontact the factory for additional service information Table 6 A Auger Trouble Shooting Index ITEM PROBLEM ITEM PROBLEM Page 6 1 1 Auger Won t Start When Start Button is Engaged 2 Auger Won t Turn When Forward Reverse Button is Engaged 3 Noisy Motor 4 Loaded Motor Doesn t Turn At Normal Speed 5 Motor Turns Irregularly 6 External Oil Leaks Diesel engine is not running Start relay contacts may not be...

Страница 29: ...2345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER VI VIBRO TROUBLE SHOOTING Continued Possible Cause Reme...

Отзывы: