APE 50 Скачать руководство пользователя страница 26

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL 50/75 AUGER

OPERATION / MAINTENANCE MANUAL

Shrink Discs are supplied ready for
installation.  However, prior to tighten-
ing of locking screws it is necessary
to remove wooden spacers located
between outer collars, which are used
during shipment of Shrink Discs.

INSTALLATION

Important:
Never tighten locking screws before
shaft Installation, since inner ring of
Shrink Discs as well as hub can be
permanently contracted even at rela-
tively low tightening torque.

1. Clean hub O.D. and Shrink Disc bore and lightly
lubricate hub O.D. before assembly of Shrink Disc
on hub.
2. Carefully clean shaft and hub bore from any
lubricant prior to mounting hub onto shaft. THIS
STEP IS VERY IMPORTANT, since it will greatly
affect the torque transmitting capability of a Shrink
Disc connection.
3. After checking correct position of Shrink Disc
and hub, hand tighten 3 or 4 equally spaced lock-
ing screws and make sure that outer collars of
Shrink Disc are in a parallel position.  Afterwards
hand tighten rest of locking screws.
4. Use torque wrench and equally tighten all
screws one after another in a clock or counter-
clockwise sequence by approx. 1/4 turns (even if
initially some screws will require a very low tight-
ening torque) until specified tightening torque MA
is reached.
NOTE: To compensate for bolt setting during in-
stallation, a 5% higher than specified tightening
torque is recommended for final tightening round.
5. Reset torque wrench and make sure that no
screw will turn at specified tightening torque MA.

screw size

M5

M6

M8

M10

M12

M16

M20

M24

M27

mm

8

10

13

17

19

24

30

36

41

M

[Nm)

5

12

30

59

100

250

490

840

1250

M

A

 [ft.-lbs]

3.6

8.7

22

44

74

185

362

620

922

NOTE: It is not necessary to check tightening torque
again after installation is completed or equipment
has been in operation.

REMOVAL
1. Loosen locking screws in several stages by us-
ing approx. 1/2 turns, following either a clock or coun-
terclockwise sequence till Shrink Disc can be moved
on hub. DO NOT Remove locking screws com-
pletely.
2. Make sure any rust build up in front of hub is re-
moved before hub is pulled from shaft.

RE-INSTALLATION OF SHRINK DISC
In relatively clean operating conditions, Shrink Discs
can be re-used without prior cleaning.  Severe con-
ditions, however, require thorough cleaning and re-
lubrication with the following or similar lubricants:

Tapers of inner rings and outer collar bores:
Molykote 3321 R-spray or Molykote G RAPID-spray
or paste
Screw threads and head contact area:
Multipurpose grease like Molykote BR-2

LOCKING SCREW-TIGHTENING TORQUES "M

A

"

Inner Ring

Hub

Figure 5-A. Coupling Componants

V. MAINTENANCE (Continued...)

V-3. Coupling Maintenance.

IMPORTANT!
Carefully Clean
Shaft & Hub Bore
Keep Free of Any
Lubricant

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Page     5-2

Содержание 50

Страница 1: ...3456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12345678901234567890123456789012123456789012345 12...

Страница 2: ...NTENANCE MANUAL 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 12345678901234567890...

Страница 3: ...67890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER Preface General This manual covers the ...

Страница 4: ...2345678901234567890123456 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 MODEL50 75AUGER OPERATION MAINTENANCE MANUAL 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 Page iii Table of Contents Page RevisionRecord i Preface ii Table...

Страница 5: ...machine 2 When operating in a closed area pipe exhaust fumes outside WARNING Breathing exhaust fumes can cause serious injury and even death 3 When servicing batteries avoid any type of spark or open flame Batteries generate explosive gases during charging There must be proper ventilation when charging batteries 4 Never adjust or repair the unit while it is in operation 5 Make sure the Control Pen...

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Страница 7: ...ressly limited to repairing or replacing at APE s option any parts which appear to APE upon inspection to have been defective in material or workmanship Such parts shall be provided at no cost to the user at the business establishment of APE or the authorized APE distributor of the product during regular working hours This WARRANTY shall not apply to component parts or accessories of products not ...

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Страница 12: ...ce of the motor the high number of strokes 48 to 160 per rotation the constant displacement linked to the sinusoidal camtrack profile and the high efficiencies This smoothness remains excellent at very low speed under 1 rpm With an even number of pistons and lobes the internal forces of the motor are balanced allowing the bearings to be totally available for taking the external loads I GENERAL INF...

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Страница 15: ...NC 630008 9 Washer Top Seal Plate M20 x 2 5 Lockwasher 630018 10 Bolt Motor to Housing SHCS 7 8 NC x 5 630010 11 Locking Plate Pin 630023 12 Bolt Locking Plate 1 2 x1 NC 630024 13 Washer Locking Plate 1 2 Hi Collar 630025 14 Bolt Small Bikon Coupling 5 x 7 16 630026 15 Washer Small Bikon Coupling 7 16 630027 16 Bolt Lower Bikon Coupling 630028 17 Pin Lifting 630029 18 Plate Top Seal 630030 19 Dust...

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Страница 17: ...75 10 2 Retaining Ring Truarc Internal N5000 168 11 2 Parker O Ring 2 230 One Parback 12 2 Parker O Ring 2 216 Qty Item Description Table 2 C Quick Disconnect Coupling Identification Figure 2 C Quick Disconnect Coupling Identification 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 123456789012345678901234567890121234567890123456789012 ...

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Страница 21: ...41 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER III LOADING AND UNLOADING III 1 Model 50 75 Auger The APE 50 75 auger is normally shipped laying flat on the trailer deck and the hose bundle is coiled on top Lift the auger and hose bundle as one load Avoid smashing hydraulic lines Auger should be loaded with the swivel king and hoses facing the sky Before the truck has left careful...

Страница 22: ... Theaugerisshippedwiththehosesfilledwithoil However iftheunithasbeensittingforalongperiod of time or if a damaged hose has been replaced with a new one then the hoses must be filled Hook up all the hoses to the power unit Start the power unit and let it run for ten minutes before running the auger The hoses will fill up by themselves in ten minutes even if the auger is not running WARNING If the d...

Страница 23: ...so that vibrator has enough hose to reach the work Avoid pulling too hard on hoses Most hose failures are caused by pulling hoses off couplers 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123456789012123456789012345678901234567890121234567890123 12345678901234567890123...

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Страница 25: ...1234567890123456789012345 7032 SOUTH 196th KENT WA 98032 206 872 0141 FAX 206 872 8710 OPERATION MAINTENANCE MANUAL MODEL50 75AUGER V MAINTENANCE V 1 Daily Maintenance Required Prior to Operation 1 Visually inspect the entire auger for loose nuts or bolts including the bolts that fasten the drill motor to the drill housing Put a wrench on the bolts and check them for tightness 2 Grease the lifting...

Страница 26: ...ting capability of a Shrink Disc connection 3 After checking correct position of Shrink Disc and hub hand tighten 3 or 4 equally spaced lock ing screws and make sure that outer collars of Shrink Disc are in a parallel position Afterwards hand tighten rest of locking screws 4 Use torque wrench and equally tighten all screws one after another in a clock or counter clockwise sequence by approx 1 4 tu...

Страница 27: ...all pump s and all required piping hoses etc Fill pump drive to proper with lubricant PREVENTATIVE MAINTENANCE Keep shafts and vents clean to pre vent foreign particles from entering seals or gear case Inspect periodi cally for oil leaks Check drive mounting bolts for tightness Check end play in shafts Noticeable movement might indicate service or parts replacement is necessary HUB CITY has Sales ...

Страница 28: ...ontact the factory for additional service information Table 6 A Auger Trouble Shooting Index ITEM PROBLEM ITEM PROBLEM Page 6 1 1 Auger Won t Start When Start Button is Engaged 2 Auger Won t Turn When Forward Reverse Button is Engaged 3 Noisy Motor 4 Loaded Motor Doesn t Turn At Normal Speed 5 Motor Turns Irregularly 6 External Oil Leaks Diesel engine is not running Start relay contacts may not be...

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