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In an emergency, use any anti-wear hydraulic fluid, but 

flush the system and replace it with our recommended fluid 

soon as reasonably possible. Do not mix hydraulic oil and 

automatic transmission fluid due to possible compatibility 

problems.
Use the appropriate viscosity of fluid based on the 

surrounding climate conditions. Viscosity is important 

because the pump will not cause a temperature increase to 

the oil in the reservoir, like a typical closed-loop hydraulic 

system.
DO NOT use brake fluid in place of our recommended fluids.

4.4  Power Cable Fuse - 

200 Amp

CAUTION

To avoid injury or property damage, 

disconnect the liftgate’s power cable 

from the battery before starting to 

replace the fuse. An ”arc” can occur, resulting in personal 

injury or property damage if the power cable is connected 

to the battery.

200A

200

A

200A

200

A

1.  Cut the heat shrink tube to expose the fuse, mounting 

hardware, and lugs.

2.  Remove the bolt, washer, and lock washer from each 

end of the fuse.

3.  Use the A-133610, 200 Hi-Amp Fuse Replacement Kit 

for the replacement parts.

4.  Slide the new heat shrink tube over one side of the 

wiring.

5.  Bolt the new fuse to the cable lugs using the bolts, 

washers, and lock washer, as shown.

6.  Slide the heat shrink tube over the fuse, hardware, and 

lugs. Using a heat gun apply heat evenly to shrink the 

tubing.

7.  Reconnect the power cable to the battery after you are 

certain the platform area is clear.

Note:

  If the fuse continues to blow, contact your authorized 

dealer.

4.5  Checking the Power Cable

To check for a defective power cable, run the motor directly 

from a spare battery using jumper cables.

1.  Remove the battery connection to the motor.
2.  Connect the negative jumper cable (ground) directly to 

the liftgate.  Connect the positive cable to the terminal 

on the motor start solenoid.  

3.  If the motor operates, the battery cable is defective and 

should be replaced.

4.6  Checking Motor Start Solenoid and Power 

Cut-off Solenoid

2

1

ALI-00592

Motor start solenoid.

2

1

ALI-00695

Power cut-off solenoid.

Both the motor start solenoid and power cut-off solenoid 

can be checked by bypassing the solenoid itself.

1.  Use 12 Volt jumper cables for this test.
2.  Connect one jumper cable to the battery side of the 

solenoid.  Connect the other cable to the motor side of 

the solenoid.

3.  If the liftgate is activated, the solenoid is defective and 

should be replaced. 

Replacement part — ATU‑120 (motor 

start solenoid) or 

A-150263 (power cut-off solenoid).

Содержание AC-1600

Страница 1: ...Made in the USA AC AC 1600 AC 2000 AC 2500 Quality Reliability Customer Service MAINTENANCE MANUAL...

Страница 2: ......

Страница 3: ...l Tank Safety 7 2 3 4 Cutting Torch Welding Safety 7 2 4 Welding or Grinding Galvanized or Stainless Steel Material 8 2 4 1 Galvanized Metal 8 2 4 2 Stainless Steel 8 3 Nomenclature 8 4 Maintenance 10...

Страница 4: ...rovide protection against rear impact and comply with State and Federal standards in your area Anthony Liftgates offers a bolt on bumper which meets the requirements of this standard 1 4 If Maintenanc...

Страница 5: ...be avoided by being alert and recognizing potentially hazardous situations The safety information in this manual serves as a basic guide in an attempt to prevent injury or death Anthony Liftgates can...

Страница 6: ...t weld No smoking No open flame No alcohol No drugs 2 2 3 Hazard Avoidance Safety alert symbol Slipping injury Tripping injury Pinch point hazard Pinch hazard foot Dangerous fumes Adequate ventilation...

Страница 7: ...arks and or component damage resulting in loss of vehicle control serious injury or even death CAUTION OEM OEM If replacement parts are necessary genuine factory OEM replacement parts must be used to...

Страница 8: ...Symptoms include headache fever chills muscle aches nausea vomiting weakness and tiredness There are no long term health effects Metal fume fever typically begins about four hours after exposure and f...

Страница 9: ...r Cap Reservoir 10 Amp In Line Fuse BLACK wire WHITE wire GREEN wire Power Cord w 200 Amp Fuse 3 3 Power Down Power Unit Nomenclature 370 Power Cord w 200 Amp Fuse Hydraulic Cylinder Control Switch El...

Страница 10: ...o possible compatibility problems Use the appropriate viscosity of fluid based on the surrounding climate conditions Viscosity is important because the pump will not cause a temperature increase to th...

Страница 11: ...Bolt the new fuse to the cable lugs using the bolts washers and lock washer as shown 6 Slide the heat shrink tube over the fuse hardware and lugs Using a heat gun apply heat evenly to shrink the tubi...

Страница 12: ...ement part A 176315 7 Remove the valve cartridge from the pump body Replacement part A 130216 lowering valve or A 130215 raising valve 8 Clean the cartridge and blow it dry with compressed air not gre...

Страница 13: ...ng device 12 Major seal damage will be apparent right away as the platform would begin to slowly lower and fluid will come out of the hose Less extensive damage may take longer to be seen Allow the pl...

Страница 14: ...liftgate with load If liftgate performs well set pump pressure according to factory settings 858 857 7 6 Check the power down relief valve pressure in the same way as the power up by installing a T f...

Страница 15: ...ut off switch to power unit To verify a faulty cable connect motor directly to a spare battery using the procedure in the Maintenance section Replacement part A 133604 Corroded or loose wire connectio...

Страница 16: ...on ground check remove and clean valve cartridge using the procedure in section 4 9 Checking Valve Cartridge and Solenoid on page If plunger will not move freely replace Replacement part A 130216 Cyli...

Страница 17: ...he cylinder repair is not practical Refer to section 4 12 Checking Cylinder Piston Seals on page Replacement part A 130113 Cylinder 3 or A 130114 Cylinder 4 Hydraulic pump is worn Replace power unit R...

Страница 18: ...ly replace the valve 4 14 Checking Flow Control Valve on page Replacement part A 130102 Lowering valve power down models only Solenoid or cartridge may need cleaning or replacement Refer to section 4...

Страница 19: ...cals 6 7 and 8 are attached to the lift arms and platform 892 A 150601 7 6 8 3 Make sure factory installed decals 9 10 11 and 12 are installed on and inside the power unit and on the adapter frame tub...

Страница 20: ...ake sure the proper M A X I M U M CAPACITY decal is placed on the truck for the appropriate lifting capacity of the liftgate being installed Do not put a higher rated decal on a liftgate with a lower...

Страница 21: ...10 A 131133 This hydraulic reservoir is filled with Kendall Glacial Blu hydraulic fluid Use ONLY the same or equivalent fluid A 131133 11 A 131001 attached to control cable 12 A 131125 attached only t...

Страница 22: ...X 615 P O BOX 615 PONTIAC IL 61764 0615 PONTIAC IL 61764 0615 PH 815 842 3383 PH 815 842 3383 FAX 815 844 3612 FAX 815 844 3612 TOLL FREE 800 482 0003 TOLL FREE 800 482 0003 WWW ANTHONYLIFTGATES COM W...

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