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CAUTION

Anthony Liftgates 

recommends not 

riding the liftgate; 

however, if the operation requires it, make sure your 

footing is stable before raising or lowering the platform.  

Always stand away from the edge.  When on the ground, 

always stand clear of the liftgate when it is operating.

Do not attempt to maintain the liftgate 

under the influence of drugs or alcohol. 

Consult your doctor before using the 

liftgate while taking prescription medications.

To prevent personal injury, clean up any 

spilled fluids immediately. To avoid 

tripping, do not leave tools or components 

laying around in the work area.

Failure to prevent the truck from moving 

during the maintenance of the liftgate 

could result in a serious crushing injury.
Always use/set the truck’s parking brake 

and remove the ignition key before 

servicing the liftgate. Failure to follow this 

recommendation can result in injury.

 

Do not place hands or feet in pinch points.    

Do not place your feet under the liftgate or 

between the platform and floor extension. 

 

To prevent injury, the liftgate and its related 

components should only be maintained by a 

qualified installer having knowledge and skill in 

using a lifting device, a cutting torch, and welding 

equipment.

N ING

AR

To prevent possible injuries due to improper 

operation, make sure all decals are attached to 

the liftgate and/or truck and are legible at all 

times.
2.3.2  Equipment / Tools / Parts

CAUTION

Do not operate this unit if 

it is damaged. If you 

believe the unit has a 

defect, which could cause it to work improperly, you 

should immediately stop and remedy the problem 

before continuing.

Make sure the liftgate or truck will not be 

damaged or made unsafe by the maintenance or 

use of the liftgate.
Never secure the power cable to anything which 

allows it to contact sharp edges, other wiring, 

fuel tank, fuel lines, brake lines, air lines, exhaust 

system, or any other object that could cause the power 

cable to wear or be damaged.  A cut battery cable can 

cause sparks and/or component damage resulting in 

loss of vehicle control, serious injury, or even death.

CAUTION

OEM

OEM

 If replacement parts are 

necessary, genuine factory 

OEM replacement parts 

must be used to restore the liftgate to the original 

specifications. Anthony Liftgates will not accept 

responsibility for damages as a result of using 

unapproved parts. If non-OEM replacement parts are 

used, the warranty will be voided.
2.3.3  Battery / Fuel Tank Safety

WARNING

To prevent 

serious bodily 

injury, keep 

sparks, lighted matches, and open flames away from 

the top of the battery because battery gas can explode.  

Always follow all the manufacturers’ safety 

recommendations when working around the truck’s 

battery.

Take precautions to avoid sparks coming into 

contact with the truck’s fuel tank, brake lines, or 

other flammable components.  Sparks can cause 

an explosion of combustible materials, resulting in 

serious injury or death. 
2.3.4  Cutting Torch / Welding Safety

WARNING

Take precautions to avoid 

sparks from contacting  the 

truck’s fuel tank, brake 

lines, or other flammable components.  Sparks can 

ignite combustible materials, resulting in serious injury 

or death. 

Always weld or use a cutting torch 

in a well-ventilated area and, if in an 

enclosed area, vent the fumes to 

the outside.  Breathing welding smoke and paint fumes 

can cause serious injury. 

Always follow all State and Federal health and 

safety laws and/or local regulations when using an 

arc welder, mig welder, or cutting torch.  Also, 

follow all manufacturers’ safety guidelines.  If other people 

are present during the installation of the liftgate, make 

sure the assembly area is shielded from their view.  

To avoid eye injury during welding, always wear 

a welding helmet with the proper lens to protect 

your eyes.
To avoid eye injury while using a cutting torch, 

always use eye protection with the proper lens to 

protect your eyes.

 

SAFETY

 INSTRUCTIONS

Do not modify safety 

devices. Do not weld 

on the liftgate 

assembly, except the adapter frame tube.  Unauthorized 

modifications may impair its function and safety.

Make sure all parts are in good working condition 

and properly installed. Replace any damaged 

parts immediately.

Содержание AC-1600

Страница 1: ...Made in the USA AC AC 1600 AC 2000 AC 2500 Quality Reliability Customer Service MAINTENANCE MANUAL...

Страница 2: ......

Страница 3: ...l Tank Safety 7 2 3 4 Cutting Torch Welding Safety 7 2 4 Welding or Grinding Galvanized or Stainless Steel Material 8 2 4 1 Galvanized Metal 8 2 4 2 Stainless Steel 8 3 Nomenclature 8 4 Maintenance 10...

Страница 4: ...rovide protection against rear impact and comply with State and Federal standards in your area Anthony Liftgates offers a bolt on bumper which meets the requirements of this standard 1 4 If Maintenanc...

Страница 5: ...be avoided by being alert and recognizing potentially hazardous situations The safety information in this manual serves as a basic guide in an attempt to prevent injury or death Anthony Liftgates can...

Страница 6: ...t weld No smoking No open flame No alcohol No drugs 2 2 3 Hazard Avoidance Safety alert symbol Slipping injury Tripping injury Pinch point hazard Pinch hazard foot Dangerous fumes Adequate ventilation...

Страница 7: ...arks and or component damage resulting in loss of vehicle control serious injury or even death CAUTION OEM OEM If replacement parts are necessary genuine factory OEM replacement parts must be used to...

Страница 8: ...Symptoms include headache fever chills muscle aches nausea vomiting weakness and tiredness There are no long term health effects Metal fume fever typically begins about four hours after exposure and f...

Страница 9: ...r Cap Reservoir 10 Amp In Line Fuse BLACK wire WHITE wire GREEN wire Power Cord w 200 Amp Fuse 3 3 Power Down Power Unit Nomenclature 370 Power Cord w 200 Amp Fuse Hydraulic Cylinder Control Switch El...

Страница 10: ...o possible compatibility problems Use the appropriate viscosity of fluid based on the surrounding climate conditions Viscosity is important because the pump will not cause a temperature increase to th...

Страница 11: ...Bolt the new fuse to the cable lugs using the bolts washers and lock washer as shown 6 Slide the heat shrink tube over the fuse hardware and lugs Using a heat gun apply heat evenly to shrink the tubi...

Страница 12: ...ement part A 176315 7 Remove the valve cartridge from the pump body Replacement part A 130216 lowering valve or A 130215 raising valve 8 Clean the cartridge and blow it dry with compressed air not gre...

Страница 13: ...ng device 12 Major seal damage will be apparent right away as the platform would begin to slowly lower and fluid will come out of the hose Less extensive damage may take longer to be seen Allow the pl...

Страница 14: ...liftgate with load If liftgate performs well set pump pressure according to factory settings 858 857 7 6 Check the power down relief valve pressure in the same way as the power up by installing a T f...

Страница 15: ...ut off switch to power unit To verify a faulty cable connect motor directly to a spare battery using the procedure in the Maintenance section Replacement part A 133604 Corroded or loose wire connectio...

Страница 16: ...on ground check remove and clean valve cartridge using the procedure in section 4 9 Checking Valve Cartridge and Solenoid on page If plunger will not move freely replace Replacement part A 130216 Cyli...

Страница 17: ...he cylinder repair is not practical Refer to section 4 12 Checking Cylinder Piston Seals on page Replacement part A 130113 Cylinder 3 or A 130114 Cylinder 4 Hydraulic pump is worn Replace power unit R...

Страница 18: ...ly replace the valve 4 14 Checking Flow Control Valve on page Replacement part A 130102 Lowering valve power down models only Solenoid or cartridge may need cleaning or replacement Refer to section 4...

Страница 19: ...cals 6 7 and 8 are attached to the lift arms and platform 892 A 150601 7 6 8 3 Make sure factory installed decals 9 10 11 and 12 are installed on and inside the power unit and on the adapter frame tub...

Страница 20: ...ake sure the proper M A X I M U M CAPACITY decal is placed on the truck for the appropriate lifting capacity of the liftgate being installed Do not put a higher rated decal on a liftgate with a lower...

Страница 21: ...10 A 131133 This hydraulic reservoir is filled with Kendall Glacial Blu hydraulic fluid Use ONLY the same or equivalent fluid A 131133 11 A 131001 attached to control cable 12 A 131125 attached only t...

Страница 22: ...X 615 P O BOX 615 PONTIAC IL 61764 0615 PONTIAC IL 61764 0615 PH 815 842 3383 PH 815 842 3383 FAX 815 844 3612 FAX 815 844 3612 TOLL FREE 800 482 0003 TOLL FREE 800 482 0003 WWW ANTHONYLIFTGATES COM W...

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