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5. Maintenance and inspection

WARNING

Danger of failure and bodily injury

Conduct periodical maintenance and inspection.

If not, it can cause insufficient performance, failure of vacuum pump, and bodily injury.

Conduct periodical

maintenance and

inspection

Danger of burns

Conduct maintenance and inspection only after vacuum pump becomes cool
enough.

Maintenance and inspection soon after vacuum pump stops can cause burn injury.

Be careful about

high temperature

Danger of electric shock

Be sure to conduct maintenance and inspection after you turn off electric source.

If not, it can cause bodily injury from electric shock or turning object.

Turn off electric

source

Danger of accident, failure and shorter operating lifetime

Ask specialist to perform repairs.

Defective repairs can cause accident, failure or shorter operating lifetime.

Ask specialist to

perform repairs

5.1 Daily maintenance and inspection

Conduct the following daily maintenance and inspection.

Items

Contents

Measures

Abnormal sound

Ask specialist to repair.

Abnormal vibration

Ask specialist to repair.

Abnormal temperature

Ask specialist to repair.

Vacuum pump itself

Cooling fins are dirty or clogged

Blowing air, cleaning

Smooth turning

Ask specialist to repair.

Cooling fan
Fan cover

Dirty, clogged, damaged

Blowing air, cleaning, ask
specialist to repair.

Air muffler

Dirty, clogged

Replace

Electric source cable

Deteriorated

Replace

Содержание ISP-1000

Страница 1: ...When you began operation This instruction manual includes very important warnings cautions and operating procedure in order to operate this pump safely and efficiently Be sure to read this instruction...

Страница 2: ......

Страница 3: ...ve the following meanings Examples of marks WARNING Indicates a potentially hazardous situation which if not avoided may result in serious injury or loss of life CAUTION Indicates a potentially hazard...

Страница 4: ...re wiring If not it can cause electric shock or bodily injury due to turning objects Install overcurrent protective device Danger of accident fire and failure Be sure to install protective device to p...

Страница 5: ...e it can cause bodily injury from entanglement with turning section or foreign matter dispersal Never alter Danger of electric shock and entanglement Do not remove or alter safeguards or insulation pa...

Страница 6: ...electric source voltage and wire correctly to terminal block Improper wiring and incorrect voltage can cause motor burnout Inspect cause of problem Danger of problem recurrence and failure If protect...

Страница 7: ...insufficient vapor exhaust After evacuating vapor do air flush operation for at least one hour If you close air flush port or stop vacuum pump soon after evacuating vapor condensed water will remain...

Страница 8: ...eep warning stickers clean and legible If they become dirty or detached replace them with new ones If you need replacement stickers contact the dealer who sold the vacuum pump to you Hour counter cove...

Страница 9: ...to vacuum system 16 4 Operation 17 4 1 Standard operation 19 4 1 1 Start up 19 4 1 2 Shut down 19 4 2 Air flush operation 20 4 2 1 Preparation 20 4 2 2 Startup and shut down 21 4 2 3 When returning to...

Страница 10: ...damage If there is any damage contact either the dealer who sold it to you or us Check the following accessories Instruction manual this one Air muffler for air flushing which is attached to eyebolt o...

Страница 11: ...it can cause damage failure or bodily injury from falling cargo due to hoisting failure or by being caught between suspended cargo and other material Be careful about hoisting CAUTION Danger of abnor...

Страница 12: ...Structure of vacuum pump Turning Direction Plate Eye bolt Motor Base Motor IN Plate OUT Plate Inlet NW40 Outlet NW40 Air Flush Port Rc1 8 Fan Cover Hour Counter Cooling Fan Orbiting Scroll OS Fixed S...

Страница 13: ...ventilation can disrupt cooling and cause accident failure or bodily injury such as burns since this vacuum pump is an air cooled type Necessary ventilated air volume Over 12m 3 min Pay attention to v...

Страница 14: ...ic shock refer to chart 1 on page 14 Install motor protective circuit breaker to protect motor If not bodily injury due to electric fire or electric shock can result If you have any questions about th...

Страница 15: ...ccording to EN60947 2 and is equipped with an operating handle which is lockable in OFF position and complies with the other requirements of EN60204 1 clause 5 3 CAUTION Motor burnout Before doing any...

Страница 16: ...remove protection cover Be careful not to lose removed M5 bolts and washer Wiring diagram is shown inside protection cover You can change to a 200V or 400V connection by changing terminal plate 3pcs...

Страница 17: ...et of vacuum pump Check turning direction Open inlet turn on electrical source to start operating vacuum pump Vacuum pump turns clockwise when viewed from motor side Check that comes out of air outlet...

Страница 18: ...use of an automatic valve as the isolation valve which closes during power failure in order to prevent the drawback of debris inside pump into the vacuum chamber during power failure Use the clean co...

Страница 19: ...er or foreign matter into air hole of fan cover air hole of motor or clearance between FS 1 and FS 2 cooling fins If done it can cause bodily injury from entanglement with turning section or foreign m...

Страница 20: ...ondensed water will remain inside vacuum pump and cause failure Operate while opening air flush port Danger of insufficient vapor exhaust After evacuating vapor do air flush operation for at least one...

Страница 21: ...on If not it can cause failure When doing air flush operation Noise level will increase by 7 8dB Install pump in an area which is not exposed to debris such as iron powder stone powder polish powder o...

Страница 22: ...nterval 5 2 page 23 when evacuating vapor since vapor temperature disposal volume disposal frequency and substances in vapor have an influence on pump operation When evacuating vapor pay attention to...

Страница 23: ...valve between vacuum pump and vacuum chamber during pump shut down If vacuum pump stops during air flush operation atmospheric air is drawn back from air flush port to inside of vacuum pump and vacuum...

Страница 24: ...jury from electric shock or turning object Turn off electric source Danger of accident failure and shorter operating lifetime Ask specialist to perform repairs Defective repairs can cause accident fai...

Страница 25: ...00 hours Bienniallyor every16 000hours Every400times vapor pumping Bearing kit Grease Tip seal set Seal set O ring set Exhaust valve set Air flush kit Pin crank kit Stopper set Vacuum pump itself Insi...

Страница 26: ...and length Air outlet is clogged Remove blank flange from exhaust outlet Motor stops soon Motor protection gear activates Air outlet is clogged Reset thermal protector Inspect and repair Air leaks fr...

Страница 27: ...l e t c o n n e c t i o n NW40 O ut let c onnection NW40 D i r e c t i o n o f i n let Horizontal vertical Dimensions mm L W H 504 390 421 504 358 451 Mass kg 56 C o o l i n g s y s t e m Air cooled...

Страница 28: ...26 8 2 Dimensions 8 3 Performance data ISP 1000 THA ISP 1000 TVA...

Страница 29: ...rer 3176 Shinyoshida cho Kohoku Ku Yokohama 223 8501 Japan Tel 81 0 45 591 1112 Fax 81 0 45 591 1539 http www anest iwata co jp European agent Corso Vigevano 56 10155 Torino ITALY Tel 39 1 1248 0868 F...

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