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Maintenance

Maintenance Protocol

Maintenance Protocol SUPAflo EVO
Project

Boiler type

Project

Serial number

Address

Year

City

Nominal load (Hi)

[kW] Date

Nominal output (Hi)

[kW] Engineer

System

Water pressure

[bar]

Water pH

[-]

Water hardness

[ºdH]

Water chloride

[mg/l]

Water ΔT full load

[ºC]

Water Δpboiler

[kPa]

Water flow

/h]

Pump setting

[-]

Safety devices

High limit setting

[ºC] Water flow sensor checked

□

Temp. limiter setting

[ºC] Fluegas sensor checked

□

Min. gas pressure switch setting

[mbar]

Ignition time burner

[sec]

Combustion analysis

100% load

50% load

Min. load

Gas consumption

[m3/h]

Gas pressure

[mbar]

[%]

[ppm]

NOx

[ppm]

T atmospheric

[ºC]

T fluegas

[ºC]

T water, flow

[ºC]

T water, return

[ºC]

Ionisation current

[μA]

pfan

[mbar]

ptop panel

[mbar]

pcombustion chamber

[mbar]

Remarks

Содержание SUPAflo EVO SF60 EVO

Страница 1: ...INSTALLATION AND SERVICE MANUAL SUPAflo EVO Water Heater SF60 EVO...

Страница 2: ......

Страница 3: ...system 2 7 Neutralisation systems 2 8 Gas supply 2 9 Flue and air intake connections 2 9 Condensate connection 2 9 Prepare boiler for first startup 3 0 Combustion analysis 3 1 Check gas Valve 3 2 Che...

Страница 4: ...lity EMC Direc tive 2014 35 EU Low Voltage Direc tive EN 13203 2 2015 Gas fired do mestic appliances producing hot water Part 2 Assessment of en ergy consumption EN 15036 1 2006 Heating boilers Test r...

Страница 5: ...e governing legal regulations and the instructions provided by the manufacturer Incorrect installation can harm persons animals and pos sessions the manufacturing compa ny shall not be held responsibl...

Страница 6: ...Power output heating 16 Gases which may be used 17 Ambient operating temp 18 Max central heating temp Operating principle The SUPAflo EVO is a fully modulat ing boiler The control unit of the boiler...

Страница 7: ...9 Flow water connection 10 Return water connection 11 Electrical input entries HV LV 12 Viewing glass 13 Burner 1st heat exchanger assembly 14 2nd 3rd heat exchanger assembly 15 Syphon 16 Ignition an...

Страница 8: ...H gas m3 h 188 43 251 57 313 64 CO2 level G20 G25 max min 10 2 9 4 0 2 Restriction type 570 delta max min 0 8 CO2 level G31 max min 11 9 10 0 0 2 NOx 80 60 C max min mg kWh 38 19 38 19 36 18 CO 80 60...

Страница 9: ...Flue gas quantity max min H gas m3 h 377 77 502 102 628 128 712 161 CO2 level G20 G25 max min 10 2 9 4 0 2 Restriction type 570 delta max min 0 8 CO2 level G31 max min 11 9 10 0 0 2 NOx 80 60 C max mi...

Страница 10: ...kW 47 5 63 5 79 3 95 3 127 1 Seasonal space heating energy efficiency hs 93 4 93 5 93 6 93 6 93 6 At rated heat output and high tem perature regime 2 h4 88 4 88 4 88 4 88 4 88 5 At 30 of rated heat ou...

Страница 11: ...104 178 0 D 482 602 723 967 W3 1124 1130 G W1 W2 S A Dimensions SUPAflo EVO Models SF61 SF62 SF63 SUPAflo EVO Models SF64 SF65 SF66 SF67 SUPAflo EVO model SF61 SF62 SF63 SF64 SF65 SF66 SF67 L1 mm 134...

Страница 12: ...Gas filter incl connection kit Max gas pressure switch External high limit thermostat Gas valve leakage tester 2nd Return connection for Split System use Bypass incl pump Plate heat exchanger dT 10K 1...

Страница 13: ...fore con necting the boiler to the crane Al ways connect the crane to the frame of the boiler by using straps Component SF61 SF62 SF63 SF64 SF65 SF66 SF67 Burner 1st heat exchanger assembly Weight kg...

Страница 14: ...s sembling the casing is done ac cording the following steps For re assembly of the casing the same steps have to be tak en but reversed Starting with the top casing Make sure the earth cable and scre...

Страница 15: ...Installation 15 EN Disassemble the casing 7 8 9...

Страница 16: ...orrectly Make sure that the boiler is set up for operation with the type of gas available read the informa tion on the packaging label and on the boiler data plate Make sure that there are no ob stacl...

Страница 17: ...6 is the high tempera ture return The optional accessory kit with safety valve manometer and deaer ator should be mounted on the flow connection 4 of the boiler before connecting to the system The op...

Страница 18: ...ssive condensate and CE approved may be used In particular for flue gas system see the following data Air Flue gas system Plastic PP Stainless steel Temperature class T120 T250 Pressure class P1 P1 Co...

Страница 19: ...by calcula tion according to the national regulations Construct the flue gas system as short as possible for maximum length see page20 Construct horizonal ways with a minimum angle of 3 Connecting th...

Страница 20: ...e following table shows two ex amples of possible flue gas systems including the maximum possible length of the system These examples only give an indica tion of the possible length but they can not b...

Страница 21: ...t opening of at least 3 mm within the boiler room This switch can be used to switch off the power supply for maintenance purposes All cables should be lead through the cable glant from the back of the...

Страница 22: ...ree programmable l 120 m NTC 10K 104 105 GND BX2 Header temp Sensor l 120 m NTC 10K 108 109 GND B3 B38 DHW thermostat temp sensor Parameter l 10 m 5VDC 110 111 GND B9 Outside temp sensor l 120 m NTC 1...

Страница 23: ...Installation 23 EN Wiring diagram Boiler...

Страница 24: ...usion should be pre vented at all times Damage to the heat exchanger be cause of oxygene diffusion will not be taken under warranty In installations with higher water volumes it s necessary to respect...

Страница 25: ...nd outlet connection Boiler connection adapter For the neutralisation are avaiable two different systems Standard neutralisation system DN The standard neutrlisation system is used when the public dra...

Страница 26: ...alled with natural gas L or LPG Gas supply Flue and air intake connections Condensate connection Condenstate connection Fill the syphon as shown on the pic tures with water Check the connections make...

Страница 27: ...mperature control Confirmation OK Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone s Display Operation mode DHW Initial procedures To guarantee safety and the correc...

Страница 28: ...9 4 0 2 Combustion check at minimum load Switch the boiler to minimum load 0 Check the combustion settings the same way as described for full load If necessary correct the settings with the large adju...

Страница 29: ...ual p must be within 1 0 pnom P 4 0 pnom An indication of the actual flow rate can be found with the following cal culation see table below for nomi nal data Water flow data SUPAflo EVO SF61 SF62 SF63...

Страница 30: ...as the plug is placed back in position the boiler will restart Flue gas temperature sensor 3 Disconnect the plug from the sensor while the boiler is switched on This should result in a lockout no 28...

Страница 31: ...of mixing system etc Boiler shut down When the boiler will not be used for longer periods shut down the boiler by following procedure Switch the boiler in standby operation b Switch off the boiler wi...

Страница 32: ...r kPa Plated heat exchanger Water flow m3 h Bypass boiler Pump setting Other Safety devices High limit settng C Water flow sensor checked Temp limiter setting C Fluegas sensor checked Min gas pressure...

Страница 33: ...ues are not taken over by the controller By pressing the OK button it s pos sible to arrive in the next level or confirm changed values Manual mode E This button is used for switching the boiler into...

Страница 34: ...OG Programming activated Heating temporarily switched off ECO ECO function active Holiday function active Reference to heating circuit Maintenance special operation No Parameter number Enduser choose...

Страница 35: ...de on with Heating by time programm Temperature setpoint by heating programm Safety functions activated Summer Winter automatic switching activated ECO functions activated see indication below operati...

Страница 36: ...ner symbol disappears Deaeration Press button 3 sec Press button 3 sec again 312 Deaeration on Deaeration off j Activate chimney sweeper mode Press button 3 sec Press button again 3 sec Chimney sweepe...

Страница 37: ...s are positioned on the right side of the boiler Replace the ignition electrode 1 and ionisa tion electrode 2 as shown on the picture Replace the ignition and ionisa tion electrodes Clean the condens...

Страница 38: ...y 1 Clean the tray Close the condens tray Cleaning and refilling the syphon Remove the syphon 3 from the condensate connection 2 Clean and fill it with fresh water Mount the syphon back in the origina...

Страница 39: ...nd side of the boiler Inspect the combustion chamber by viewing through the sight glass 6 Cleaning the dirt collector Remove the syphon from the condensate connection Remove the cap 5 from the dirt co...

Страница 40: ...ysis Check the combustion at full load and minumum load correct the settings if necessary An additional reference check at 50 load is rec ommended Consult the chapter commissioning combustion analy si...

Страница 41: ...ump setting Safety devices High limit setting C Water flow sensor checked Temp limiter setting C Fluegas sensor checked Min gas pressure switch setting mbar Ignition time burner sec Combustion analysi...

Страница 42: ...erature sensor thermostat 2 fault DHW temperature sensor thermostat 2 fault B31 78 Water pressure sensor fault water pressure sensor fault short or open circuit 81 LPB short circuit or no bus power su...

Страница 43: ...Unit in parameterization mode Unit in parameterization mode para meter stick 322 Water pressure 3 too high Water pressure on input H3 too high 323 Water pressure 3 too low Water pressure on input H3 t...

Страница 44: ...Resistance Ohm The diagrams show the sensor val ues for all boiler sensors and op tional sensors available in accessory kits The diagrams contain average values as all sensors are liable to tolerances...

Страница 45: ...d Products 811 813 814 2013 EU Regulation This product is designated with CE number CE 0063CQ3970 EN 15502 1 EN 15502 2 1 EN 55014 1 2 EN 61000 3 2 3 EN 60 335 1 2 SUPAflo EVO Kerkrade 21 11 2016 Decl...

Страница 46: ...Note 46 Note...

Страница 47: ...Note 47 EN Note...

Страница 48: ...proof of purchase for your warranty to be monitored All descriptions and illustrations provided in this document have been carefully prepared but we reserve the right to make changes and improvements...

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