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GREEN LIGHT - CIRCULATOR INDICATOR

MODE SWITCH

READOUT 

DISPLAY

The Smart Control™ incorporates multiple features that increase hot water performance and efficiency.  
All settings are accessed via the MODE button.  To change any setting, simply hold the MODE button 
then tap to cycle through the settings as outlined below.

•  When power is applied to the unit, the display will show the setpoint temperature (default 120°F).
•  Pressing and holding the MODE pushbutton once for 6 seconds will display 

 then 120°F.  This is the water temperature 

setpoint.  To raise or lower this temperature setpoint, press the 

s

 or 

t

 pushbutton.  The temperature can be set between 90°F 

and 150°F.  To shut the unit down, scroll below 90°F until 0°F is displayed.  Shutting the unit down is beneficial if the water heater 
will not be used for an extended period of time. 

WARNING: Temperature settings above 120°F can create a scald hazard.

•  Pressing the MODE pushbutton a second time will cause 

 to be displayed, and releasing the MODE pushbutton will cause 10°F 

to be displayed.  This is the differential setpoint, a setpoint that determines how many degrees the water temperature is allowed 
to drop before the water heater activates. To change between the available 10°F and 5°F settings, press and release the 

s

 or 

t

 

pushbutton.

•  Pressing the MODE pushbutton a third time will cause 

 to be displayed, and releasing the MODE pushbutton will cause 0°F 

to be displayed.  This is the post purge setpoint, a setpoint that allows the boiler to be shut off when the actual water temperature 
is a certain number of degrees below the setpoint temperature.  Since the circulator continues to run, the post purge feature will 
remove excess heat from the boiler after the boiler shuts off.  To change the post purge setpoint, press and release the 

s

 or 

t

 

pushbutton to select 0°F, 4°F, or 8°F below setpoint temperature.  

NOTE: If the differential is set to 5°F, then the post purge setting 

will not be available and will automatically be set to 0°F.  

NOTE: When using the BoilerMate

®

 on a zone valve application, the post 

purge feature will not function.

•  Pressing the MODE pushbutton a fourth time will cause  Pri  to be displayed, and releasing the MODE pushbutton will cause ‘y’ 

to be displayed.   This is called the priority setting, a setting that allows the domestic hot water to reach the setpoint temperature 
before spatial heating is allowed to resume.  To disable the ‘priority’ feature, press and release the 

s

 or 

pushbutton until ‘n’ is 

displayed.

•  Pressing the MODE pushbutton a fifth time will cause 

 to be displayed, and releasing the MODE pushbutton will cause ‘41’ to 

be displayed.  This is the tank volume in gallons.  To change this volume, press and release the 

s

 or 

t

 pushbutton to select the 

proper tank size (26, 41, 60, 80, or 120 gallons).

•  Pressing the MODE pushbutton a sixth time will cause 

 to be displayed, and releasing the MODE pushbutton will cause a 

number to be displayed.  This is a BTU heat transfer rate estimate in MBH.  This is a diagnostic readout and cannot be changed.

• 

NOTE: Any changes made to the above settings will take effect after 10 seconds.  This will be acknowledged by a display of  

.  Thereafter, these changes will be the new control settings even in the event of a power outage.

•  An approximation of the actual domestic water temperature in the tank can be displayed in °F by pressing the 

s

  pushbutton.

•  One  or  more  error  messages  will  be  displayed  if  abnormal  operation  occurs,  and  an  audible  alarm  will  sound  for  most  error 

messages.  The audible alarm can be silenced by pressing the 

t

 pushbutton.  An  

 message indicates an unplugged or 

damaged thermistor (temperature sensor).  Check and replace as necessary.   An 

 message appears when the stored water 

temperature exceeds 155°F.  Contact your service person to correct the problem.  An  Er3  message indicates that the actual 
domestic water temperature did not reach the setpoint temperature after one hour of attempted heating.  Contact your service 
person to correct the problem.  For models equipped with a water sensor, an Er4  message indicates that a water puddle has been 
detected.  Contact your service person to correct the problem.

Note:  Smart Control

 is to be used for indoor applications only.  Do not operate the Smart Control

 unit outside 

 

of the following ranges:

   

• Ambient temperature from 38°F to 125°F. 

   

• Relative humidity ranging from 20% to 90% (non-condensing).

   

• Boiler load rating up to 15A resistive, 1/4hp inductive @120VAC.

   

• Circulator load rating up to 15A resistive, 1/4hp inductive @120VAC.

   

• Space heating load rating up to 8A @ 120VAC.

Note:  For models equipped with a water sensor, the water sensor should be placed flat on the floor in a low-traffic area.  On a regular 

basis, verify that the water sensor is functioning properly by placing the orange puck in a water puddle or inserting a coin 
between the two electrodes and listening for an audible alarm.  

This water sensor should not be the primary means of leak 

detection. See water sensor installation page for more details.

Note:  If setpoints were being adjusted when a power outage occurred, then recheck all set points after power has been restored.

12. SETTING THE SMART CONTROL™

Содержание BoilerMate RTR

Страница 1: ...TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL INJURY AS WELL AS PROPERTY DAMAGE The heat transfer medium m...

Страница 2: ...nd also adversely affect its performance M Wiring Options Select either a Non Priority or Priority System Two options are available when wiring the controls of the BOILERMATE in the space heating syst...

Страница 3: ...or not used Required WHS SERIES Commercial 10GPM 3 4 Full Port 4 1 Included See Therm X Trol Included Except P Models or 1 STD Sizing Guide ALL INSTALLATIONS REQUIRE TEFLON SEALING TAPE OR PIPE DOPE F...

Страница 4: ...lent is used BOILER PIPING 1 Plumb the circulator or zone valve on the BOILER SUPPLY line If using a separate circulator the pump flange can be mounted directly to the threaded pipe marked BOILER SUPP...

Страница 5: ...5 PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR...

Страница 6: ...e on the boiler supply line 2 Pipe the BOILER RETURN connection to the boiler return line Be sure the return line is NOT plumbed to the suction side of any heating circulators This may require moving...

Страница 7: ...7 PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR...

Страница 8: ...are factory installed 2 Pipe the BOILER RETURN connection to the boiler return line Be sure the return line is NOT plumbed to the suction side of any heating circulators This may require moving the he...

Страница 9: ...9 PIPING MODELS WITH PRE INSTALLED CIRCULATOR W INTEGRAL FLOW CHECK...

Страница 10: ...nted directly to the threaded pipe marked BOILER SUPPLY Alternately the circulator can be placed anywhere on the boiler supply line 2 Pipe the BOILER RETURN connection to the boiler return line Be sur...

Страница 11: ...11 PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR...

Страница 12: ...the zone valve sensor contains a built in temperature offset to account for the time it takes the zone valve to fully close This results in potable water temperature that is representative of the Smar...

Страница 13: ...BOX PLACE A WIRE NUT OVER EACH WIRE NOT USED ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK HONEYWELL L8124 B D BOILERMATE CIRCULATOR L1 L2 L8124 B D B1 B2 C1 C2 2 1 B R B R W T T HIGH LIMIT LOW L...

Страница 14: ...MIT HONEYWELL L8148 J WITH 24 VOLT GAS VALVE BOILERMATE JUNCTION BOX PLACE A WIRE NUT OVER EACH WIRE NOT USED ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK BOILERMATE CIRCULATOR L1 L2 L8148J C1 C2...

Страница 15: ...A C 2 1 ZC ZR B2 B1 C2 C1 T T BOILERMATE CIRCULATOR PRIORITY WIRING HONEYWELL L8124 A C L1 L2 BOILERMATE JUNCTION BOX ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK HEATING CIRCULATOR PRIORITY WIR...

Страница 16: ...ORITY WIRING HONEYWELL L8148B B R HIGH LIMIT BOILERMATE CIRCULATOR BOILERMATE JUNCTION BOX ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK L1 L2 L2 L1 T T C1 C2 B1 B2 L8148B PRIORITY WIRING HONEYWEL...

Страница 17: ...S VALVE BOILERMATE CIRCULATOR BOILERMATE JUNCTION BOX PLACE A WIRE NUT OVER EACH WIRE NOT USED ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK TV W T TP Z B B1 B2 B3 L1 L2 C1 C2 8J48A HEATING CIRCUL...

Страница 18: ...OLET VIOLET BLACK WHITE L1 L2 120V Supply BoilerMate Circulator PLACE A WIRE NUT OVER EACH WIRE NOT USED Typical Multi Zone Relay 24V without Post Purge Feature T T X X Boiler Aquastat Zone Outputs Pr...

Страница 19: ...must be placed on a flat section of floor in an area where water will first collect If the level cannot reach 1 32 the alarm feature may not function Do not place in a high traffic area where the sens...

Страница 20: ...trol models select the appropriate diagram from the following pages If a suitable diagram is not available for your application please contact AMTROL Tech Support at 401 535 1216 Always disconnect pow...

Страница 21: ...oiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi Zone Relay BoilerMate Circulator BoilerMate Thermostat PRIORITY W CIRCULATORS SCHEMATIC 4 ZONE VALVES SCHEMATIC 3 3 WIR...

Страница 22: ...R 4 WIRE ZONE VALVE L1 L2 40VA 24 VOLT L1 L2 NOTE TAKE L1 AND L2 OFF THE BOILER CONTROL T T ON BOILER CONTROL END SWITCH MOTOR ORANGE 1 ORANGE BLUE BLUE VIOLET VIOLET BLACK WHITE SMART CONTROL JUNCTIO...

Страница 23: ...Support at 401 535 1216 Always disconnect power before wiring the unit Ensure that the proper conduit and connections are used per your local code In lieu of local code the National Electric Code sho...

Страница 24: ...X LIVE NEUT PR OUT PR IN 1 2 3 4 L1 L2 Indirect Aquastat L1 L2 B2 B HONEYWELL L8148J W MILLIVOLT GAS VALVE WHITE RODGERS 8J48A W 24V GAS VALVE CIRCULATOR RELAY BOX Indirect Aquastat L2 LIVE NEUT PR OU...

Страница 25: ...ar as hot water is used 3 START HEATER Turn power on to the unit Smart Control models come pre set at 120 F for safety Dial units should have the knob rotated to the 120 F mark The circulator and boil...

Страница 26: ...until n is displayed Pressing the MODE pushbutton a fifth time will cause to be displayed and releasing the MODE pushbutton will cause 41 to be displayed This is the tank volume in gallons To change t...

Страница 27: ...at exchanger as outlined below Install water treatment equipment to prevent recurrence 5 Check for undersized or faulty circulator stuck or undersized zone valve Ensure all shutoff valves are open Che...

Страница 28: ...tom Drain O Ring 2500 178 2500 178 2500 178 2500 178 N A N A N A N A Smart Control 2704A233 2704A233 2704A233 2704A233 2704A233 2704A233 N A N A Sensor thermistor wire 2704 259 2704 259 2704 259 2704...

Страница 29: ...phosphoric acid solution commercial icemaking cleaning solution into the water tank through the top opening Be sure that the manufacturer s directions and warnings are followed 29 15 CLEANING THE BOI...

Страница 30: ...en to prevent pressure build up Electrocution hazard The BoilerMate must be electrically grounded Electrical supply must come from the boiler side of boiler s emergency shut off switch in order to pre...

Страница 31: ...31...

Страница 32: ...West Warwick Rhode Island 02893 Part 9040 586 07 08 Boiler Mate AMTROL AMTROL logo Therm X Trol Radiant EXTROL and EXTROL are registered trademarks of AMTROL Inc and affiliates All rights reserved...

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