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11. STARTUP PROCEDURE FOR ALL MODELS

1.  PURGE  HEAT  EXCHANGER:  The  heat  exchanger 

should  be  free  of  large  air  pockets  to  allow  the 
circulator  to  operate  properly.    Using  the  diagram 
below as a guide, isolate the boiler return line and flush 
the loop until large air pockets are purged.  After this, 
the  air  elimination  equipment  will  collect  smaller  air 
bubbles to maximize efficiency.

2.  FILL  TANK:  Open  the  hot  water  fixture  furthest  from 

the heater.  Open the cold water supply and allow the 
water  to  run  until  air  stops  emerging.    Until  all  air  is 
purged  from  the  hot  water  system,  air  pockets  may 
appear  at  any  hot  water  fixture.    This  is  considered 
normal and will clear as hot water is used.  

3.  START  HEATER:  Turn  power  on  to  the  unit.  Smart 

Control™ models come pre-set at 120°F for safety.  Dial 
units should have the knob rotated to the 120°F mark.  
The  circulator  and  boiler  should  start  momentarily.   

If  not,  check  wiring  and  consult  the  troubleshooting 
section in this manual.

4.  CHECK  OPERATION:  The  BoilerMate

®

  will  begin  to 

heat.    Depending  upon  the  size  of  the  BoilerMate, 
output  of  the  boiler  and  the  space  heating  load,  the 
unit  should  typically  reach  set  temperature  within  15 
to 60 minutes.  If heating does not occur, consult the 
troubleshooting  section  in  this  manual.   

Note:  Large 

heaters  coupled  with  small  boilers  may  exceed  this 
time period upon initial startup.

5. SET TEMPERATURE: The BoilerMate

®

 control should 

be set to the minimum temperature consistent with the 
user’s  needs.  This  maximizes  efficiency  and  reduces 
scald potential.

Содержание BoilerMate RTR

Страница 1: ...TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL INJURY AS WELL AS PROPERTY DAMAGE The heat transfer medium m...

Страница 2: ...nd also adversely affect its performance M Wiring Options Select either a Non Priority or Priority System Two options are available when wiring the controls of the BOILERMATE in the space heating syst...

Страница 3: ...or not used Required WHS SERIES Commercial 10GPM 3 4 Full Port 4 1 Included See Therm X Trol Included Except P Models or 1 STD Sizing Guide ALL INSTALLATIONS REQUIRE TEFLON SEALING TAPE OR PIPE DOPE F...

Страница 4: ...lent is used BOILER PIPING 1 Plumb the circulator or zone valve on the BOILER SUPPLY line If using a separate circulator the pump flange can be mounted directly to the threaded pipe marked BOILER SUPP...

Страница 5: ...5 PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR...

Страница 6: ...e on the boiler supply line 2 Pipe the BOILER RETURN connection to the boiler return line Be sure the return line is NOT plumbed to the suction side of any heating circulators This may require moving...

Страница 7: ...7 PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR...

Страница 8: ...are factory installed 2 Pipe the BOILER RETURN connection to the boiler return line Be sure the return line is NOT plumbed to the suction side of any heating circulators This may require moving the he...

Страница 9: ...9 PIPING MODELS WITH PRE INSTALLED CIRCULATOR W INTEGRAL FLOW CHECK...

Страница 10: ...nted directly to the threaded pipe marked BOILER SUPPLY Alternately the circulator can be placed anywhere on the boiler supply line 2 Pipe the BOILER RETURN connection to the boiler return line Be sur...

Страница 11: ...11 PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR...

Страница 12: ...the zone valve sensor contains a built in temperature offset to account for the time it takes the zone valve to fully close This results in potable water temperature that is representative of the Smar...

Страница 13: ...BOX PLACE A WIRE NUT OVER EACH WIRE NOT USED ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK HONEYWELL L8124 B D BOILERMATE CIRCULATOR L1 L2 L8124 B D B1 B2 C1 C2 2 1 B R B R W T T HIGH LIMIT LOW L...

Страница 14: ...MIT HONEYWELL L8148 J WITH 24 VOLT GAS VALVE BOILERMATE JUNCTION BOX PLACE A WIRE NUT OVER EACH WIRE NOT USED ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK BOILERMATE CIRCULATOR L1 L2 L8148J C1 C2...

Страница 15: ...A C 2 1 ZC ZR B2 B1 C2 C1 T T BOILERMATE CIRCULATOR PRIORITY WIRING HONEYWELL L8124 A C L1 L2 BOILERMATE JUNCTION BOX ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK HEATING CIRCULATOR PRIORITY WIR...

Страница 16: ...ORITY WIRING HONEYWELL L8148B B R HIGH LIMIT BOILERMATE CIRCULATOR BOILERMATE JUNCTION BOX ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK L1 L2 L2 L1 T T C1 C2 B1 B2 L8148B PRIORITY WIRING HONEYWEL...

Страница 17: ...S VALVE BOILERMATE CIRCULATOR BOILERMATE JUNCTION BOX PLACE A WIRE NUT OVER EACH WIRE NOT USED ORANGE ORANGE BLUE BLUE VIOLET VIOLET WHITE BLACK TV W T TP Z B B1 B2 B3 L1 L2 C1 C2 8J48A HEATING CIRCUL...

Страница 18: ...OLET VIOLET BLACK WHITE L1 L2 120V Supply BoilerMate Circulator PLACE A WIRE NUT OVER EACH WIRE NOT USED Typical Multi Zone Relay 24V without Post Purge Feature T T X X Boiler Aquastat Zone Outputs Pr...

Страница 19: ...must be placed on a flat section of floor in an area where water will first collect If the level cannot reach 1 32 the alarm feature may not function Do not place in a high traffic area where the sens...

Страница 20: ...trol models select the appropriate diagram from the following pages If a suitable diagram is not available for your application please contact AMTROL Tech Support at 401 535 1216 Always disconnect pow...

Страница 21: ...oiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi Zone Relay BoilerMate Circulator BoilerMate Thermostat PRIORITY W CIRCULATORS SCHEMATIC 4 ZONE VALVES SCHEMATIC 3 3 WIR...

Страница 22: ...R 4 WIRE ZONE VALVE L1 L2 40VA 24 VOLT L1 L2 NOTE TAKE L1 AND L2 OFF THE BOILER CONTROL T T ON BOILER CONTROL END SWITCH MOTOR ORANGE 1 ORANGE BLUE BLUE VIOLET VIOLET BLACK WHITE SMART CONTROL JUNCTIO...

Страница 23: ...Support at 401 535 1216 Always disconnect power before wiring the unit Ensure that the proper conduit and connections are used per your local code In lieu of local code the National Electric Code sho...

Страница 24: ...X LIVE NEUT PR OUT PR IN 1 2 3 4 L1 L2 Indirect Aquastat L1 L2 B2 B HONEYWELL L8148J W MILLIVOLT GAS VALVE WHITE RODGERS 8J48A W 24V GAS VALVE CIRCULATOR RELAY BOX Indirect Aquastat L2 LIVE NEUT PR OU...

Страница 25: ...ar as hot water is used 3 START HEATER Turn power on to the unit Smart Control models come pre set at 120 F for safety Dial units should have the knob rotated to the 120 F mark The circulator and boil...

Страница 26: ...until n is displayed Pressing the MODE pushbutton a fifth time will cause to be displayed and releasing the MODE pushbutton will cause 41 to be displayed This is the tank volume in gallons To change t...

Страница 27: ...at exchanger as outlined below Install water treatment equipment to prevent recurrence 5 Check for undersized or faulty circulator stuck or undersized zone valve Ensure all shutoff valves are open Che...

Страница 28: ...tom Drain O Ring 2500 178 2500 178 2500 178 2500 178 N A N A N A N A Smart Control 2704A233 2704A233 2704A233 2704A233 2704A233 2704A233 N A N A Sensor thermistor wire 2704 259 2704 259 2704 259 2704...

Страница 29: ...phosphoric acid solution commercial icemaking cleaning solution into the water tank through the top opening Be sure that the manufacturer s directions and warnings are followed 29 15 CLEANING THE BOI...

Страница 30: ...en to prevent pressure build up Electrocution hazard The BoilerMate must be electrically grounded Electrical supply must come from the boiler side of boiler s emergency shut off switch in order to pre...

Страница 31: ...31...

Страница 32: ...West Warwick Rhode Island 02893 Part 9040 586 07 08 Boiler Mate AMTROL AMTROL logo Therm X Trol Radiant EXTROL and EXTROL are registered trademarks of AMTROL Inc and affiliates All rights reserved...

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