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Amphenol

PCD

Shenzhen

Application Specification for

HVSL60061/HVSL630062/

HVSL280063

Doc. No.:

APCD-TD-282

Rev.: H

Page 29 of 29

Subject:

Application specification for

HVSL600061/HVSL630062/HVSL280063

ECN NO.:

C5467N

Eff. Date:: 2021-5-20

F-0866-B

7. Equipment and tool lists

Index

Name

Function

Picture

Model No

Electrical crimping tool

Crimp
contacts/Riveted
shield ring

APSM240-10

Super mute crimping

machine

Crimp contacts

EV-E500

Applicator

Mount on the super
mute crimping
machine

EV-M001

Dies

（

for signal

contacts:C310003614S

）

Mount on the
applicator

ATD-0011

Dies

（

for power contacts

C310003612S

）

Mount on the
applicator

ATD-0023

Dies

（

for power contacts

C310003623S

）

Mount on the
applicator

ATD-0024

Extractor tool

Extract signal
contacts

HVTOOL-600-001

Extractor tool

Extract power
contacts

（

HVSL630062

）

HVTOOL-630-001

Extractor tool

Extract power
contacts

（

HVSL280063

）

HVTOOL-280-001

Содержание HVSL280063 Series

Страница 1: ...ject Application specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B Contents 1 Scope 3 2 Components 3 3 Assembly instructions for HVSL600061 9 4 Assembly inst...

Страница 2: ...n for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 1 Scope This specification covers the requirements for application of the HVSL600061 HVSL630062 HVSL280063 connectors 2...

Страница 3: ...420003620 Power contact 1 7 P03BM00388 Inner shielding ferrule 8 Signal wire select 0 5mm wire If HVSL600061X0XXXX then no need 0 070m 9 P03BM00117 Outer shielding ferrule 1 10 C220003622 Spacers 1 11...

Страница 4: ...on specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 2 1 HVSL630062 series connector components HVSL630062 series 6 7 8 5 4 3 2 1 13 10 11 12 9 Interlock opt...

Страница 5: ...003609 Shielding shell 2 6 C310003623S Power contact 2 7 C310003614S Signal contact If HVSL630062X0XXXX then no need 2 8 Signal wire select 0 5mm If HVSL630062X0XXXX then no need 0 070m 9 P03BM00388 I...

Страница 6: ...ECN NO C5467N Eff Date 2021 5 20 F 0866 B 2 2 HVSL280063 series connector components 6 5 9 2 4 10 8 13 1 3 11 12 7 HVSL280063 HVSL28A063 series Interlock option 0 without 1 with Key option A B C D E C...

Страница 7: ...003609 Shielding shell 2 6 C310003614S Signal contact If HVSL280063X0XXXX then no need 2 7 Signal wire select 0 5mm if HVSL280063X0XXXX then no need 0 070m 8 C310003612S Power contact 3 9 P03BM00388 I...

Страница 8: ...the connector model 3 2 Cut and strip the wire insulation the size is referred as below 3 3 Crimp the signal terminals as shown in the figure below 3 4 Select the cable according to the connectors P...

Страница 9: ...e power cable jacket shown as below 3 7 Slide the inner ferrule to the cut position of the jacket Then flip the shielding braid backwards to cover the surface of the ferrule Finally wrap 2 3 layers co...

Страница 10: ...plastic chock If no special requirements The cross sectional acceptance criteria are in accordance with item USCAR 21 4 2020 85 to 80 compression ratio of the section is a good place to start until th...

Страница 11: ...63 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 3 10 Insert power contact 3 11 Assemble shielding shell shown as below Claws of the shielding shell are snapped into the grooves on both sides Insert power...

Страница 12: ...ing ferrule on the shell then crimp it into shape with a holding force 150N 3 13 Insert the cable into the housing shown as below 3 14 Insert spacer cable seal and end cap shown Move the outer shieldi...

Страница 13: ...2 Rev H Page 14 of 29 Subject Application specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B Insert spacer Insert spacer until it is aligned with the edge Ins...

Страница 14: ...he connectors P N 4 2 Cut and strip the wire insulation the size is referred as below 4 3 Crimp the signal terminals as shown in the figure below 4 4 Select the cable according to the connectors P N W...

Страница 15: ...rip the jacket shown as below 4 7 Slide the inner ferrule until it is aligned with the cutting surface of the jacket then flip the shielding braid over to cover the ferrule finally wrap 2 3 layers cop...

Страница 16: ...4 8 Strip the insulation shown as below 4 9 Crimp the terminals as shown in the figure below 4 10 Insert signal contacts into the housing Retention force 2 5mm Above inclusive The tensile force meets...

Страница 17: ...F 0866 B 4 11 Insert power contacts into the rubber core Then mount the chock The housing locks the contact spring latches Contacts metal spring latches lock the housing Insert power contacts Insert c...

Страница 18: ...e the shielding shell shown as below 4 1 Move the outer shielding ferrule on the shell then crimp it into shape with a holding force 150N Snap the outside claws into their slots Align the shielding sh...

Страница 19: ...HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 4 2 Insert the cable into the housing shown as below 4 3 Finish assembling spacer cable seal and end cap Orientate the insertion boss to the housin...

Страница 20: ...cation specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 5 Assembly instructions for HVSL280063 HVSL28A063 5 1 Select the cable according to the connectors P...

Страница 21: ...e figure below 5 4 Select the power cable 5 5 Slide the end cap cable seal spacer inner shielding ferrule and outer shielding ferrule on the cable in sequence shown as below Retention force The tensil...

Страница 22: ...e until it is aligned with the cutting surface of the jacket then flip the shielding braid over to cover the ferrule finally wrap 2 3 layers copper foil and cut all the filler shown as below 5 8 Strip...

Страница 23: ...2021 5 20 F 0866 B 5 9 Crimp the terminals as shown in the figure below 5 10 Insert signal contacts into the housing Retention force 2 5mm Above inclusive The tensile force meets the requirements of V...

Страница 24: ...plication specification for HVSL600061 HVSL630062 HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 5 11 Insert power contacts into the rubber core Then mount the chock The housing lock contacts me...

Страница 25: ...ielding shell shown as below 5 1 Move the outer shielding ferrule on the shell then crimp it into shape with a holding force 150N Put the shielding shell on the rubber core Snap the outside claws into...

Страница 26: ...HVSL280063 ECN NO C5467N Eff Date 2021 5 20 F 0866 B 5 2 Insert the cable into the housing shown as below 5 3 Finish assembling spacer cable seal and end cap Insert spacer Insert spacer until it is al...

Страница 27: ...Testing instruction 6 1 100 hi pot and insulation resistance testing Hi pot AC 3000V Signal contacts AC660V testing time 60S leakage is less than 5mA Insulation resistance DC 500V testing time 60S in...

Страница 28: ...eted shield ring APSM240 10 2 Super mute crimping machine Crimp contacts EV E500 3 Applicator Mount on the super mute crimping machine EV M001 4 Dies for signal contacts C310003614S Mount on the appli...

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