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Thermal Expansion

Determine if a check valve exists in the 

inlet water line. Check with your local water 

utility company.  It may have been installed 

in the cold water line as a separate back flow 

preventer, or it may be part of a pressure 

reducing valve, water meter or water softener. 

A check valve located in the cold water inlet 

line can cause what is referred to as a “closed 

water system”. A cold water inlet line with no 

check valve or back flow prevention device is 

referred to as an “open” water system.
As water is heated, it expands in volume and 

creates an increase in the pressure within 

the water system. This action is referred to 

as “thermal expansion”. In an “open” water 

system, expanding water which exceeds the 

capacity of the water heater flows back into 

the city main where the pressure is easily 

dissipated.
A “closed water system”, however, prevents 

the expanding water from flowing back into 

the main supply line, and the result of “thermal 

expansion” can create a rapid and dangerous 

pressure increase in the water heater and 

system piping. This rapid pressure increase can 

quickly reach the safety setting of the relief 

valve, causing it to operate during each heating 

cycle. Thermal expansion, and the resulting 

rapid, and repeated expansion and contraction 

of components in the water heater and piping 

system can cause premature failure of the relief 

valve, and possibly the heater itself. Replacing 

the relief valve will not correct the problem!
The suggested method of controlling thermal 

expansion is to install an expansion tank in 

the cold water line between the water heater 

and the check valve (see illustration below). 

The expansion tank is designed with an air 

cushion built in that compresses as the system 

pressure increases, thereby relieving the over 

pressure condition and eliminating the repeated 

operation of the relief valve. Other methods 

of controlling thermal expansion are also 

available. Contact your installing contractor, 

water supplier or plumbing inspector for 

additional information regarding this subject.

Refer to the illustration below for suggested 

typical installation. The installation of unions 

or flexible copper connectors is recommended 

on the hot and cold water connections so that 

the water heater may be easily disconnected 

for servicing if necessary. The HOT and COLD 

water connections are clearly marked and are 

3/4” NPT on all models. Install a shut-off valve 

in the cold water line near the water heater.

Water Supply Connections

IMPORTANT: Do not apply 

heat to the HOT or COLD 

water connections. If sweat 

connections are used, sweat 

tubing to adapter before 

fitting adapter to the cold 

water connections on heater. 

Any heat applied to the cold 

water supply fittings will 

permanently damage the 

dip tube and heat traps.

NOTICE: The National 

Fuel Gas Code (NFGC) 

mandates a manual gas shut-

off valve: See (NFGC) for 

complete instructions.  Local 

codes or plumbing authority 

requirements may vary from 

the instructions or diagrams 

provided and take precedent 

over these instructions.

Vacuum Relief Valve 

(Not Supplied) 

If required, install per local codes 

and valve manufacturer’s 

instructions. 

9

Heat trap  

6” minimum

Heat trap  

6” minimum

Union

To gas supply

Sediment trap

Cap

Ground joint union

Drain Pan Pipe 

to suitable drain.

Drain 

valve

Relief valve discharge 

line to suitable open 

drain.

To cold water 

supply

6” Air gap

Blower assembly

1/4” per foot maximum slope up or 

down for horizontal venting.

Auxiliary catch pan

Union

Anode

Vent connector

Thermostatic gas valve

Jacket door

Manual gas shut-off

Temperature and 

pressure relief valve

Shut-off valve

Shut-off 

valve

Thermal expansion 

tank (if required)

Combustion Air 

Inlet Openings

Hot water outlet to 

fixtures

Water Heater Jacket

Flammable Vapor Sensor

Typical Installation

Содержание PowerVent

Страница 1: ...r This manual also includes a parts list It is very important that all persons who are expected to install operate or adjust this water heater read the instructions carefully so they may understand ho...

Страница 2: ...re on your part can save you time and money over the life of your water heater You ll find many answers to common problems in the Troubleshooting Guide If you review the chart of Troubleshooting Tips...

Страница 3: ...nts paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water h...

Страница 4: ...for Hot Water SCALDS The illustration below details the approximate water temperature for each mark on the Gas Control Thermostat Temperature Dial D A N G E R HOT Water temperature over 125 can cause...

Страница 5: ...LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to look...

Страница 6: ...installation For residential water heaters of a capacity greater than 52 gallons consult the local building jurisdiction for acceptable bracing procedures Have the installer show you the location of t...

Страница 7: ...r heater to ignite until examined by a Qualified Service Technician DO NOT obstruct or block the flammable vapor sensor Rheem Water Heating FVIR certified gas water heaters can be installed on a resid...

Страница 8: ...than one square inch per 4000 Btuh of the total input rating of all the appliances in the enclosure If horizontal ducts are used to communicate with the outdoors each opening must have a minimum net...

Страница 9: ...dition and eliminating the repeated operation of the relief valve Other methods of controlling thermal expansion are also available Contact your installing contractor water supplier or plumbing inspec...

Страница 10: ...cealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in the discharge line To Fill the Water Heater Make certain that the drain valve i...

Страница 11: ...pe gas shut offs are used they shall be T Handle type Compound used on the threaded joints of the gas piping must be of the type resistant to the action of LP gas Use compound sparingly on male thread...

Страница 12: ...detailed in this manual have been met Carefully inspect the entire venting system for any signs of cracks or fractures particularly at the joints between elbows or other fittings and the straight len...

Страница 13: ...rtical pipe one 1 90 elbow and two 2 feet of horizontal pipe Number of 90 elbows with Vent Number of 45 Elbows Maximum Vent Pipe Length in Feet ft 0 Maximum Altitude See chart on upper left One 1 None...

Страница 14: ...reeze on the exterior wall under the eaves and on surrounding objects Some discoloration to the exterior of the building is to be expected However improper location or installation can result in sever...

Страница 15: ...nal fitting and connect it as shown to the vent pipe on the exterior of the building Complete the rest of the vent pipe installation to the water heater s vent connector fitting on the blower outlet I...

Страница 16: ...the joint with a rag Allow 15 minutes before handling Cure time will vary according to fit temperature and humidity NOTICE Stir the solvent cement frequently while using Use a natural bristle brush or...

Страница 17: ...local codes or in the absence of local codes in accordance with latest edition of the National Electric Code ANSI NFPA No 70 Refer to the figures below for water heater internal wiring NOTE It is not...

Страница 18: ...om the use of such unauthorized devices CAUTION If local codes require the application of an external insulation blanket to this water heater pay careful attention to the following so as not to restri...

Страница 19: ...tion Air holes see diagram to the left DON T remove the Burner Access Door unless absolutely necessary This should only be done by a qualified service technician A new burner access door gasket must b...

Страница 20: ...and free of leaks Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas l...

Страница 21: ...Heating Installation Spring loaded check valve in heating unit hot water supply line and cold water return line not supplied with water heater NOTE This check valve is incorporated in some heating un...

Страница 22: ...e Set the valve thermostat dial to LOW This appliance has an automatic spark ignition system DO NOT attempt to light the pilot by hand Wait five 5 minutes to clear out any gas If you smell gas stop Fo...

Страница 23: ...ermostat setting to prevent contact with HOT water Water Temperature Setting The temperature of the water in the water heater can be regulated by turning the knob on the front of the gas control therm...

Страница 24: ...ise young children or others who are incapacitated The gas control thermostat is constructed with a built in safety shut off device designed to shut off the gas supply to the burner if the main burner...

Страница 25: ...er flames 8 The blower motor will stay energized for an additional 30 seconds after the control verifies that the burner flame is extinguished in order to clear combustion gases from the water heater...

Страница 26: ...and pressure relief valve on the water heater discharges periodically this may be due to thermal expansion in a closed water system Contact the water supplier or your plumbing contractor on how to cor...

Страница 27: ...d leak testing The burner chamber is a sealed area If the burner access door is removed the burner access door gasket must be replaced For cleaning remove the burner from the water heater A vacuum cle...

Страница 28: ...Gas Caution in the Operating Instructions Anode Rod This water heater is equipped with an anode rod designed to prolong the life of the glass lined tank The anode rod is slowly consumed thereby elimin...

Страница 29: ...Use a water heater size that meets the requirements heater will cause of your needs condensation Yellow flame Scale on top of the burner Contact a qualified service technician to remove scale or soot...

Страница 30: ...ion Shutoff System Contact a qualified service technician tripped Water is too hot The gas control thermostat See the Water Temperature Setting of The Water is set too high Heater section of this manu...

Страница 31: ...open 1 Replace gas valve control Six One Flash three second pause Failed trial for ignition Insufficient gas supply unstable pilot carbon buildup on electrode or wire pilot tube damage 1 Check gas sup...

Страница 32: ...the rating plate Specify type of gas natural or LP as marked on the rating plate Part description as noted below and number of parts desired CAUTION For your safety DO NOT attempt repair of gas piping...

Страница 33: ...arts The kit provides extra speed clips and tamper resistant screws Burner Access Door Assembly Burner Access Door Gasket Burner Pilot Bracket Screws Pilot Bracket Pilot Screw Burner Hex Nuts Pilot Tu...

Страница 34: ...34 Notes...

Страница 35: ...35 Notes...

Страница 36: ...rbon monoxide detec tor with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completi...

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