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17 

 

 

Table 1 - EAC,  Air Cooled Chiller Physical Data 

Equipment Operation and Controls Overview Cont.

 

Trans A Alarm” will require a physical reset by 
pressing and holding the caution symbol on the c.Pco 
control.

 

d. 

Hight Pressure Ratiometric Transducer (0-650 
psig range) 

- This pressure transducer is designed to 

measure and display dynamic conditions of the 
compressors discharge line.  In addition, the 
condenser fan speed is controlled by this transducer 
and has a factor setting to maintain 450 psig at the 
discharge line..  Default cut in/out values are 550/600 
psig respectively 

(Dis A Trans Alarm) 

and can trip 3 

times within 1 hour before locking out the 
compressor.

  

CONDENSER PROTECTION 

FILTERS 

-  If the equipment contains condenser 

filters and repetitive high pressure conditions are 
observed, check the filters and clean as often as 
necessary.  Dirty filters will result in continued high 
refrigerant pressure conditions and can damage 
equipment if periodic maintenance is not maintained. 
Refer to the maintenance and trouble shooting 
sections of this manual for more details. 

e.  Fluid Out Temperature Sensor (NTC) - 

This sensor 

measures the dynamic temperature of the fluid leaving 
each module.  It can be located on back of the chiller 
between the isolation valve and the evaporator - black 
cable recessing into the insulation.  The default fluid 
out temperature cut in/out is 32.5/38

°

F and with 

continue to cycle with out limitation.  However, if the 
fluid temperature suppresses below 32.2

°

F, the unit 

will lock out and require a physical reset by pressing 
and holding the caution symbol on the c.pco. control. 
If continued low temperature conditions are observed, 
check the fluid y-strainer and ensure fluid flow of the 
fluid circuit. Refer to the maintenance and trouble 
shooting sections of this manual for more details on 
low flow conditions and how they consequently affect 
the equipment.

 

f.  Suction Temperature Sensor (NTC) 

-  This devise 

is responsible for measuring the refrigerant suction 
temperature.  This sensor is also key in deriving the 
Super Heat reading on the user interface. Note: The 
displayed Super Heat reading should never be used to 
set refrigerant change or service the unit in any way.

  

Note:  The suction temperature sensor should be 
wrapped in cork tape to and insulated to function 
correctly.
 

g.  Entering Fluid Pressure Transducer (0-100psig.) - 

This sensor measures the dynamic conditions related 
to the entering fluid pressure (pump discharge 

pressure) and is responsible for measuring restrictions 
in the fluid circuit. This parameter contains read/write 
functionality in which must be set by the user per the 
installation conditions.  For example, we expect the 
fluid pressure of a system to less when installed on a 
8’ diameter horizontal tank as opposed to a 27’ tall 
vertical tank.  Considering this, the factory will deliver 
the equipment with its run tested operation conditions 
however, the user will be required to set this parameter 
during installation.  Please refer to the start up section 
of this manual on setting the pump pressure setpoints.

 

 

CHILLER START UP AND OPERATION 

WARNING— The system start up should be performed by 
an certified individual whom contains the appropriate 
knowledge of chillers and air conditioning equipment.  
Damage to the equipment caused by negligent installation 
and/or, equipment operation will not be covered under the 
manufactures warranty. 

a.  Line Voltage Connection, 

refer to the “Electrical 

Installation and Wire Sizing Guide” for details on wire 
sizing and connecting line voltage.  All overcurrent 
protection (fuses) should be class R with the 
appropriate voltage and current ratings.

 

b.  Tank Temperature Sensor Connection, 

the tank 

temperature sensor must be installed in the fluid tank 
closest to the chiller supply connection.  If installing 
the tank temperature sensor inside the tank is not 
possible and with the consent of American 
GeoThermal, the sensor can be installed in the chiller 
supply line.  When doing so, the chiller must be 
activated to “continuous pump mode” via the c.pco 
control. Failing to do so can result in damage to the 
equipment and will nullify the manufactures warranty. 

 

c. 

Chiller Plumbing,  

refer to Table 1 & 2 for standard 

chiller connection sizes and minimum line sizes for a 
50 ft run.  This line size does not account for 
additional 90

°

 elbow and should only be used for 

flexible hose.  Consult with American GeoThermal if 
additional elbows are required for piping, standard 
equipment pumps may not be applicable for said 
application. 

d. 

12 Hour Warming Period, 

All units come equipped 

with a crankcase heaters, furnish power to heater a 
minimum of 12 hrs. before starting unit. To apply 
power to the heater only, set low voltage breaker 
(CB6) to off and the compressor breakers (CB1 and 
CB2) to the on positions. Close all cabinet covers 
during the waiting period to prevent burns or electrical 

Содержание CHILLBATCH AMC-20

Страница 1: ...uires specific knowledge and training Improperly installed adjusted or altered equipment by and unqualified person could result in death or serious injury When working on the equipment observe all pre...

Страница 2: ...bel ELECTRICAL SHOCK HAZARD Failure to do so can result in improper oil distribution in compressors and will terminate factory warranty Anchor bolts must be used in the provided locations on each of t...

Страница 3: ...alies or acids If so has the condenser been coated to protect against degradation The proper precautions have been taken before turning on the chiller INSTALLATION NOTES ______________________________...

Страница 4: ...ndenser fans for optimal efficiency and head pressure control statically and dynamically balanced Independent master control modules can function independently by simply turning a switch System run an...

Страница 5: ...ton compressors While both are single refrigeration circuits the 30 ton module has the capability of unloading a compressor and changing its minimum step capacity to roughly half In some instances whe...

Страница 6: ...ge between 20 120 Tons in 10 ton increments by pairing various 20 and 30 ton modules together For example a 70 ton bank consists of 1 30 ton and 2 20 ton modules The pump size for this configuration i...

Страница 7: ...6 Product Information Table 1 Physical Data 20 60 Ton Units...

Страница 8: ...7 Product Information Table 2 Physical Data 70 120 Ton Units...

Страница 9: ...8 Physical Dimensions 20 30 Ton Units...

Страница 10: ...9 Fig 1 ECM 10 12 xxxxxA 10 12 5 Ton Units Physical Dimensions 40 50 60 Ton Units...

Страница 11: ...10 Physical Dimensions 70 80 90 Ton Units...

Страница 12: ...11 Physical Dimensions 100 110 120 Ton Units...

Страница 13: ...12 Fork Lifting...

Страница 14: ...13 Lifting Via Crane...

Страница 15: ...14 Lifting Via Crane Cont...

Страница 16: ...15 Chiller Installation and Clearances...

Страница 17: ...n of the bulk head connector Under no circumstances should the tank temperature sensor be removed during operation this will result in compressor short cycling and could damage critical components of...

Страница 18: ...e Transducer 0 100psig This sensor measures the dynamic conditions related to the entering fluid pressure pump discharge pressure and is responsible for measuring restrictions in the fluid circuit Thi...

Страница 19: ...ture From the Home Screen page locate the pump info using the down arrow Record the pump pressure displayed on the display verify that the pump is in fact running via the over ride or the physical pum...

Страница 20: ...Turn the Operation Switch located on the master control box into the on position the fluid pump should then begin flowing fluid throughout the fluid circuit To confirm fluid flow press the down arrow...

Страница 21: ...Temp protection limit Refrigerant Suction Temp Refrigerant Discharge Pressure ratio metric sensor Refrigerant Suction Pressure ratio metric sensor Refrigerant Super Heat Module 4 Control Module 1 Cont...

Страница 22: ...ry warranty All strainers should contain at minimum a 30 mesh count and must be serviced biannually or quarterly if water conditions are harsh Fluid lines should be flushed for 6 hours without any res...

Страница 23: ...pull exceeds 100 ft Table 3 shall not be used to select wire Proper voltage drop calculation should be considered and the wire size must be adjusted per the adjusted ampere rating Electrical Installa...

Страница 24: ...3 System Service and Maintenance Periods Check Victaulic Connections for Leaks Clean Condenser Filters Torque All Screw Type Connections refer to torque User Interface to Fill Out the Service Schedule...

Страница 25: ...24 System Service and Maintenance Periods Cont...

Страница 26: ...ain plug 3 location and a second line extending from the container to the top header drain plug 2 location Replace the plug on the pump head before circulating the fluid mixture 4 When the pump begins...

Страница 27: ...26 Winterizing Freeze Protection Cont...

Страница 28: ...27 Module Wiring Diagram...

Страница 29: ...28 Module Panel Layout...

Страница 30: ...which have been returned to the manufacturer The Company shall not be obligated to pay for the cost of lost refrigerant No liability whatever shall attach to the Company until said products have been...

Страница 31: ......

Страница 32: ...1037 Old Salem Road Murfreesboro TN 37127 Phone 615 890 6985 info amgeo com www amgeo com...

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