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16 

 

 

Control Specification and Navigation 

Equipment Operation and Controls Overview

 

CONDENSER PROTECTION (optional) 

In some conditions specifically in corrosive environments 
a cathodic, epoxy-type electrodeposition coating may 
have been applied to the microchannel coil. Such coating 
provides excellent resistance and durability in potentially 
corrosive environments due to alkalies, acids, alcohols, 
petroleum, seawater, salty air, etc. To confirm, refer to 
the equipment model number and reference the 15th digit 
regarding the model nomenclature on page 6 of this 
manual.   

 

COMPERSSOR ANTI-SHORT CYCLE TIMER 

Under all normal running conditions, a 3–minute 
minimum ON timer is maintained for the first compressor 
and a 5 second delay for every compressor thereafter. 
Once a compressor is turned OFF via. the thermostat or 
alarm conditions, it will remain OFF for a minimum of 3-
minutes unless the alarm warrants a system locked out. 
System overrides that require immediate shutdown of the 
equipment, test modes, and compressor diagnostics/
protection functions can override these 3–minute timers. 
However for normal temperature and thermostatic-based 
control, these minimum ON timers are maintained. 

 

EQUIPMENT PROTECTION DEVICES 

WARNING - 

AT NO POINT SHOULD ANY OF THE 

FOLLOWING SWITCHES OR SENSORS BE JUMPERED, 
REMOVED, OR TAMPERED WITH IN ANY WAY.  
FAILING TO IGNORE THIS WARNING COULD RESULT 
IN EQUIPMENT DAMAGE, SERIOUS INJUSRY, OR 
DEATH. 

 

a. 

Tank/ Fluid In Temperature Sensor 

- This sensor 

serves as a critical function device and can be 
installed one of two ways.  It is imperative that the 
installer and startup personnel comply with the 
following instructions and warning regarding the 
tank/fluid in temperature sensor.  Failing to do so 
could result in equipment damage and loss of the 
factory warranty. 

1.   

Installed as a Tank Sensor - 

All equipment is 

supplied with a 50 ft cable and a 12” 
thermowell/sensor assembly. The thermowell 
contains a 1/2” MNPT connection where the 
sensor can be installed directly into a tank 
fitting, this assembly is shipped loosely in the 
electrical control box.  Start up personnel must 
extend the sensor cable from the bulk head 

connector mounted on the chiller to the tank (refer to 
the “Electrical Installation” of this manual for more 
information regarding the location of the bulk head 
connector.) Under no circumstances should the tank 
temperature sensor be removed during operation, this 
will result in compressor short cycling and could, 
damage critical components of the chiller - the factory 
warranty will be nullified as a result. 

2. 

Installed as a Fluid In Sensor 

- In some cases, 

installing the chiller sensor into the tank is either less 
ideal or, simply impossible. The chiller sensor can be 
installed into the “Fluid In” line coming from the tank. 
The installer must contact the factory for a new fluid in 
sensor assembly as the supplied 12” thermowell will 
not fit the installation application. Contact the factory 
for assistance on installation and control set up. The 
chiller circulation pump MUST be activated as 
“continuous operation” for the system to operate 
correctly. WARNING - Never strap the fluid in sensor 
to the outside of a pipe. The fluid in sensor must be 
installed with a thermowell assembly containing 
minimum length of, 0.70 x the outside diameter of the 
pipe to ensure the dynamic accuracy.  Ignoring this 
waring will result in compressor short cycle due to 
inconsistent and inaccurate fluid in readings - the 
factory warranty will not cover damages due to 
incorrect fluid in or tank sensor installation.   

a. 

Loss of Charge Pressure Switch 

- designed to cut out at 

20 psig. and reopen at 40 psig.  However, a loss of charge 
condition will result in a system lockout 

(Low Lockout A 

Alarm) 

and requires the user to physically reset the alarm by 

pressing and holding the caution symbol on the c.pco 
control for 3 seconds. If repetitive high pressure conditions 
occur, refer to the “trouble shooting” guide in this manual.  

b. 

High Pressure Switch 

- designed to cut out at 650 psig. 

and reopen at 550 psig.  This switch also locks the 
compressor out 

(High PSI Switch A Alarm)  

and requires 

the user to physically reset the alarm by pressing and 
holding the caution symbol on the c.pco control for 3 
seconds. If repetitive high pressure conditions occur, refer 
to the trouble shooting guide in this manual.  

c.  Suction Pressure Ratiometric Transducer (0-250 psig 

range) 

This pressure transducer is designed to measure and 

display dynamic conditions of the compressors suction line 
and can serve as a level of protection for the compressor.  In 
addition, this senor combined with other dynamic 
conditions calculates the Super Heat reading on the display. 
Default cut in/out values are 60/55 psig. respectively and 
will lock the compressor our immediately.  A “Suction 

Содержание CHILLBATCH AMC-20

Страница 1: ...uires specific knowledge and training Improperly installed adjusted or altered equipment by and unqualified person could result in death or serious injury When working on the equipment observe all pre...

Страница 2: ...bel ELECTRICAL SHOCK HAZARD Failure to do so can result in improper oil distribution in compressors and will terminate factory warranty Anchor bolts must be used in the provided locations on each of t...

Страница 3: ...alies or acids If so has the condenser been coated to protect against degradation The proper precautions have been taken before turning on the chiller INSTALLATION NOTES ______________________________...

Страница 4: ...ndenser fans for optimal efficiency and head pressure control statically and dynamically balanced Independent master control modules can function independently by simply turning a switch System run an...

Страница 5: ...ton compressors While both are single refrigeration circuits the 30 ton module has the capability of unloading a compressor and changing its minimum step capacity to roughly half In some instances whe...

Страница 6: ...ge between 20 120 Tons in 10 ton increments by pairing various 20 and 30 ton modules together For example a 70 ton bank consists of 1 30 ton and 2 20 ton modules The pump size for this configuration i...

Страница 7: ...6 Product Information Table 1 Physical Data 20 60 Ton Units...

Страница 8: ...7 Product Information Table 2 Physical Data 70 120 Ton Units...

Страница 9: ...8 Physical Dimensions 20 30 Ton Units...

Страница 10: ...9 Fig 1 ECM 10 12 xxxxxA 10 12 5 Ton Units Physical Dimensions 40 50 60 Ton Units...

Страница 11: ...10 Physical Dimensions 70 80 90 Ton Units...

Страница 12: ...11 Physical Dimensions 100 110 120 Ton Units...

Страница 13: ...12 Fork Lifting...

Страница 14: ...13 Lifting Via Crane...

Страница 15: ...14 Lifting Via Crane Cont...

Страница 16: ...15 Chiller Installation and Clearances...

Страница 17: ...n of the bulk head connector Under no circumstances should the tank temperature sensor be removed during operation this will result in compressor short cycling and could damage critical components of...

Страница 18: ...e Transducer 0 100psig This sensor measures the dynamic conditions related to the entering fluid pressure pump discharge pressure and is responsible for measuring restrictions in the fluid circuit Thi...

Страница 19: ...ture From the Home Screen page locate the pump info using the down arrow Record the pump pressure displayed on the display verify that the pump is in fact running via the over ride or the physical pum...

Страница 20: ...Turn the Operation Switch located on the master control box into the on position the fluid pump should then begin flowing fluid throughout the fluid circuit To confirm fluid flow press the down arrow...

Страница 21: ...Temp protection limit Refrigerant Suction Temp Refrigerant Discharge Pressure ratio metric sensor Refrigerant Suction Pressure ratio metric sensor Refrigerant Super Heat Module 4 Control Module 1 Cont...

Страница 22: ...ry warranty All strainers should contain at minimum a 30 mesh count and must be serviced biannually or quarterly if water conditions are harsh Fluid lines should be flushed for 6 hours without any res...

Страница 23: ...pull exceeds 100 ft Table 3 shall not be used to select wire Proper voltage drop calculation should be considered and the wire size must be adjusted per the adjusted ampere rating Electrical Installa...

Страница 24: ...3 System Service and Maintenance Periods Check Victaulic Connections for Leaks Clean Condenser Filters Torque All Screw Type Connections refer to torque User Interface to Fill Out the Service Schedule...

Страница 25: ...24 System Service and Maintenance Periods Cont...

Страница 26: ...ain plug 3 location and a second line extending from the container to the top header drain plug 2 location Replace the plug on the pump head before circulating the fluid mixture 4 When the pump begins...

Страница 27: ...26 Winterizing Freeze Protection Cont...

Страница 28: ...27 Module Wiring Diagram...

Страница 29: ...28 Module Panel Layout...

Страница 30: ...which have been returned to the manufacturer The Company shall not be obligated to pay for the cost of lost refrigerant No liability whatever shall attach to the Company until said products have been...

Страница 31: ......

Страница 32: ...1037 Old Salem Road Murfreesboro TN 37127 Phone 615 890 6985 info amgeo com www amgeo com...

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