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Maintenance, repair and care

EK-S/EK-SH BAG0022.4 07.22

12.5

Hydraulic system

WARNING
Danger due to escaping high-pressure hydraulic fluid which can

penetrate the body through the skin (danger of infection).

•

Only a specialist workshop may carry out work on the hydraulic

system.

•

The hydraulic system is under high pressure. Depressurise the

hydraulic system before carrying out work on the hydraulic sys-

tem.

•

When searching for leak points, always use suitable aids.

•

Never attempt to plug leaks in hydraulic hose lines using your

hand or fingers.

Escaping high pressure fluid (hydraulic fluid) may pass through

the skin and ingress into the body, causing serious injuries!

If you are injured by hydraulic fluid, contact a doctor immediate-

ly. Risk of infection!

WARNING
Danger of unintentional contact with hydraulic fluid!

Please take the following first-aid measures:

•

Following inhalation:

No special action required.

•

Following contact with the skin:

Wash off with plenty of soap and water.

•

Following contact with the eyes:

Rinse eyes for several minutes under running water, hold-

ing the eyelid open.

•

Following ingestion:

Seek medical assistance.

Содержание EK-S 150

Страница 1: ...tion Manual AMAz EK S EK SH 150 260 370 Mounted spreader MG1777 BAG0022 4 07 22 Printed in Germany Before starting to operate please carefully read and ad here to this operation manual and safety advi...

Страница 2: ...person con cerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure good success one should go in...

Страница 3: ...ERKE H DREYER SE Co KG Postfach 51 D 49202 Tel Fax E mail Hasbergen 49 0 5405 50 1 0 49 0 5405 501 234 amazone amazone de Spare parts ordering Spare parts lists are freely accessible in the spare part...

Страница 4: ...After having thoroughly read the in struction manual you can make fullest use of the advantages of your recently purchased machine Please ensure that this instruction manual is made available to any...

Страница 5: ...hen not adhering to the safety advice 20 2 15 Conscious operation 20 2 16 Safety advice for the operator 21 2 16 1 General safety and accident prevention information 21 2 16 2 Hydraulic system 24 2 16...

Страница 6: ...50 6 1 1 7 Table 51 6 2 Adjusting the length of the PTO shaft to the tractor 52 6 3 Securing the tractor machine against unintentional start up and rolling 54 7 Coupling and uncoupling the machine 55...

Страница 7: ...n manual are to be understood in direction of travel 1 3 Illustrations used Operational action and react The steps of operation to be carried out by the operational staff are described in a numbered l...

Страница 8: ...cquainted with the basic prescriptions regarding the opera tional safety and accident prevention have been introduced to the machine have read and understood this instruction manual The owner commits...

Страница 9: ...ur General terms of sale and delivery pre vail These will be made available to the user on the date of conclu sion of contract at the latest Warranty and liability claims for injury to life or propert...

Страница 10: ...ning injuries Warning Possible danger to life and health of persons Not adhering to these hints may cause severe adverse health effects with the possibility of life threatening injuries Caution Possib...

Страница 11: ...isting safety devices 2 4 Safety device and guards Only operate the machine with all safety devices and guards fitted and properly functioning Regularly check all safety devices and guards Defective s...

Страница 12: ...e been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment an...

Страница 13: ...systems like compressed air and hydraulics against unintended starting When exchanging larger components carefully affix them to the hoist ing implement Check slackened screw joints for firm seating A...

Страница 14: ...e type approval remains valid according to the national and international regulations The use of wear and spare parts from third parties does not guarantee that they have been con structed in a way as...

Страница 15: ...rning sign consists of 2 fields Field 1 Gives a vivid description of the danger and is surrounded by a triangle safety symbol Field 2 Gives the vivid instruction to avoid these dangers Warning sign Ex...

Страница 16: ...safety advice 16 EK S EK SH BAG0022 4 07 22 2 13 1 Positioning of warning decals and other identifications Warning decals The following illustrations show the arrangement of the warning de cals Fig 1...

Страница 17: ...rs can cause extremely serious and potentially fatal injuries Stay at a safe distance from the machine when the tractor engine is running Ensure that bystanders maintain a sufficient safety distance f...

Страница 18: ...s Ensure that all personnel maintain a sufficient safety clearance from suspended loads machine parts Direct persons out of the danger area of sus pended loads machine parts MD 095 Read and follow the...

Страница 19: ...e tractor and the machine MD 100 This symbol indicates lashing points for fastening load supporting devices when loading the ma chine MD 102 Danger for the operator from unintentional starting and rol...

Страница 20: ...excluded from operational areas Failure of important functions within the machine Failure of carrying out prescribed measures of maintenance and repair Danger to persons through physical or chemical c...

Страница 21: ...connected machine Coupling and uncoupling the machine The machine should only be transported and driven by a tractor which fulfils the power requirements When fitting to the three point linkage the m...

Страница 22: ...te Wear close fitting clothes Wearing loose fitting clothes would increase the danger of getting caught by the drive shafts Only start the machine with all guards fitted and in serviceable condition O...

Страница 23: ...ing round bends note the width of the mounted or trailed machine and the gyrating mass of the machine Before starting to travel on public roads ensure the sufficient lateral locking of the tractor low...

Страница 24: ...ion key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE original hydraulic ho...

Страница 25: ...n board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents Ensure that the retrofitted electrical and electro...

Страница 26: ...lid ing length Before engaging the universal joint shaft ensure that no persons are within the danger area of the the selected universal joint shaft speed of the tractor corre sponds to the permissibl...

Страница 27: ...scs Filling the fertiliser spreader may only be done with a stopped tractor engine removed ignition key and closed shutters Do not place any foreign objects inside the hopper During the calibration te...

Страница 28: ...from crushing and or impacts due to unintentional dropping of the raised machine It is essential to use the marked lashing points for securing load supporting devices if you are loading or unloading t...

Страница 29: ...ne consists of the main components 4 1 Overview components 1 Frame 2 Hopper cover with agitator 3 Shutter 4 Mechanical shutter actuation option hy draulic actuation 5 Spread rate setting lever with sc...

Страница 30: ...etween tractor and machine Depending on the execution Hydraulic hose lines Electric cable for traffic light 4 3 Traffic safety kit 1 Rear lights stop lights indicators required when the tractor indica...

Страница 31: ...also includes observing all hints in this instruction manual adhering the service and maintenance work the exclusive use of original AMAZONE spare parts Other use than that stipulated is prohibited a...

Страница 32: ...r 2 Splash guard 3 Multiple spread width PTO shaft guard 4 7 Type plate and CE declaration The following information is specified on the rat ing plate and the CE mark 1 Implement number 2 Vehicle iden...

Страница 33: ...kg 300 kg 400 kg Weight EK S 65 kg 69 kg 74 kg EK SH 68 kg 72 kg 77 kg Allowable total weight 318 kg 372 kg 477 kg Filling height 860 mm 990 mm 1140 mm Filling width 860 mm 1030 mm 1190 mm Total leng...

Страница 34: ...e pressure 210 bar EK SH Tractor pump capacity 15 25 l min at 150 bar Hydraulic oil of the machine Gear hydraulic oil Utto SAE 80W API GL4 The hydraulic gear oil of the machine is suitable for the com...

Страница 35: ...eading material slides down the hopper wall to the outlet opening The agitator provides an even spreading material flow on to the spreading disc The spreading disc rotates in clockwise direction and i...

Страница 36: ...let opening via tension ing spring Fig 10 1 Shutting of the outlet opening hydraulically via one single acting hydraulic ram Fig 10 2 Fig 10 Fig 11 Shutter A Shutter B When spreading fertiliser accord...

Страница 37: ...set in position facing to the front bigger spread width standard setting Position B set in position facing to the back less dust development Fig 12 Three spreading vanes with pressure spring for manu...

Страница 38: ...ts Powdery fertiliser Fitting 1 Bolt the guide ring Fig 16 1 on to the pro vided holes in the hopper 2 Affix the agitator upper part Fig 16 2 with the aid of the holding bushing on to the agi tator lo...

Страница 39: ...Assembly and function EK S EK SH BAG0022 4 07 22 39 5 4 Spread width reduction for EK S Setting of the spread width reduction via the multiple spread width reducer Fig 18 1 Fig 18...

Страница 40: ...r box input shaft owing to the use of a PTO shaft with a short PTO shaft guard Use only one of the listed permissible PTO shafts WARNING Danger from being entangled and drawn in by unguarded PTO shaft...

Страница 41: ...TO shaft protective devices are installed and fully func tional the clearance around the PTO shaft is sufficient in all oper ating modes Insufficient clearance will result in damage to the PTO shaft H...

Страница 42: ...on in the chap ter entitled Safety information for the user page 26 5 5 1 Coupling the PTO shaft WARNING Danger from crushing or impact if there is insufficient clearance when coupling the PTO shaft C...

Страница 43: ...t if it will not be used for an extended period 1 Uncouple the machine from the tractor Also refer to the chapter Uncoupling the machine page 57 2 Drive the tractor up to the machine leaving a clearan...

Страница 44: ...ctor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float posit...

Страница 45: ...he hydraulic hose lines observe the coloured mark ings on the hydraulic plugs Here see Hydraulic connections page 45 Observe the maximum approved hydraulic operating pressure of 210 bar Check the comp...

Страница 46: ...s 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Unlock the hydraulic connectors from the hydraulic sockets 3 Safeguard the hydraulic sockets aga...

Страница 47: ...f the operator on page 8 Training of personnel on page 12 Warning pictograms and other signs on the machine from page 15 Safety information for the operator from page 21 It is important to observe the...

Страница 48: ...of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total tractor weight tractor...

Страница 49: ...a chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance b...

Страница 50: ...operating manual in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat G T G G Enter the numeric value for the calculated actual to...

Страница 51: ...actor and insufficient trac tor steering capability and braking power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is g...

Страница 52: ...tractor Always observe the operating manual sup plied with the PTO shaft when adjusting the PTO shaft WARNING Danger of being caught and drawn in if the PTO shaft is installed incorrectly or if unaut...

Страница 53: ...n for the PTO shaft 3 1 To do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on...

Страница 54: ...machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning and repairs when the machine is running for as long as the tractor engine is r...

Страница 55: ...e of the vehicle and help to direct it Only when the vehicles have come to a full standstill they are allowed to step between them When coupling and uncoupling implements observe the chapter Safety ad...

Страница 56: ...1 Hitching up Fix lower link of tractor on lower link pin cat I Fig 21 1 and secure by using a clip pin Attach the upper link of the tractor by using the upper link pin Fig 21 2 to the upper coupling...

Страница 57: ...ution Check function of indicator for direction of travel traffic light kit and brake light 7 2 Hitching off Lower the machine Before dismounting the spreader ensure that the coupling points upper and...

Страница 58: ...desired operational speed km h The desired spread rate g m Moving the shutter slide to the next higher figure on the scale means Bigger opening diameter of the outlet opening Increased spread rate Th...

Страница 59: ...distance from beginning to end mark with the in tended constant operational speed Determine the required time with the aid of a stopwatch e g 100m in 120 sec Determination of operational speed km h O...

Страница 60: ...cle s engine With the manual gas lever constantly set the engine s rev speed considering the uni versal joint shaft rev speed e g 540 min 1 3 5 Switch on the universal joint shaft or the hydraulic dri...

Страница 61: ...adjusted The spreading width limitation is adjusted by means of 2 chains Fig 24 1 on the left and right of the spreader according to experience Lifting the spread width reducer increase of working wid...

Страница 62: ...he control lever against unintended lowering When lifting the fertiliser broadcaster the front axle load of the tractor is relieved by different amounts depending on the size of the tractor Always che...

Страница 63: ...piral is spinning 10 1 Filling the spreader Before filling ensure that there are no residue or foreign particles in the hopper Before filling the spreader attach the guard screen to sort out foreign p...

Страница 64: ...to leave the danger area If the implement is transported over longer distances with filled hopper ensure a correct spread rate when starting the spreading operation Maintain a constant spreading disc...

Страница 65: ...ersal joint shaft at low tractor rev speed and briefly spread stationary Then again adjust the desired spread rate Basic shutter slide position 1 Set the shutter slide stop to 17 on the scale n 2 Open...

Страница 66: ...with a high pressure cleaner steam jet or fat soluble agents Observe the legal prescriptions for the handling and dis posal of cleaning agents Cleaning by using a high pressure cleaner steam jet Impli...

Страница 67: ...he spreading vanes 3 Firmly retighten the bolts Fig 26 Danger Exchange the spreading vanes if breakages by wear are noticed Danger of injury from flinging bro ken off spreading vane parts 12 4 Exchang...

Страница 68: ...ever attempt to plug leaks in hydraulic hose lines using your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries...

Страница 69: ...o years Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from...

Страница 70: ...uter layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape of the hose or the hose...

Страница 71: ...avoided Use appropriate arrangements and fixings to prevent abra sion of the hydraulic hose lines by components or from rubbing against one another If necessary secure hydraulic hose lines using prot...

Страница 72: ...ower link pins immediately for road traffic safety reasons Test criteria for top link pins and lower link pins Visual check for cracks Visual check for fractures Visual check for permanent deformation...

Страница 73: ...5 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800...

Страница 74: ...113 90 75 64 720 120 90 72 60 51 16 1360 227 170 136 113 97 1020 170 128 102 85 73 816 136 102 82 68 58 17 1540 257 193 154 128 110 1155 193 144 116 96 83 924 154 116 92 77 66 18 1700 283 213 170 142...

Страница 75: ...37 31 17 900 150 113 90 75 64 675 113 84 68 56 48 540 90 68 54 45 39 18 680 113 85 68 57 49 540 85 63 51 43 36 408 68 51 41 34 29 19 1240 207 155 124 103 89 930 155 116 93 78 66 744 124 93 74 62 53 2...

Страница 76: ......

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