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Assembly instructions BR 133-3 to 139-3   

            Status 03/2022 

     Former instructions lose their validity.

   

14 / 14

Please understand that we must reserve the right to make changes to 
the scope of delivery with regard to form, equipment and technology. 

Included in the scope of delivery of a kit BR13x-3:

   Fully assembled longitudinal supports with prepositioned brackets 

according to motor vehicle type

   Sub-structure hexagon screw M 12 with washer 3 mm MD 110020 

and hexagon stop nut M 12 MD 120015 

   Floor module assembly with airline rails, with pre-assembled door-

stops and tail pull-out ladders as appropriate

   Module assembly screw self-locking 6 x 25 MD 100318 with gasket 

MD 110044 (connection floor / wall - external)

   Front wall module assembly

   2 side-wall module assemblies right-hand and left-hand, incl.rear 

pillars, as appropriate with preassembled side marking lights, pre-
assembled ramming buffer and attached doors according to the 
version 

   Roof module assembly with integrated frame cross beam, 

including preassembled front roof corners and frame node
MA 430124 as appropriate, with pre-ass. reversing camera 
MA 350172 or ..173

   Rear roof corners MA 100060

   Blind rivet MD 150027 for the riveting of the rear roof corners

   For LBW kits: tail top gate with gas pressure spring and mounting 

screws MD 100058, and material to fix the flaps on the sides (de-
pending on the type of flap)

•   

Inside bracket front and rear for 14/31 mm walls MA 100068 
MA 100069.R / MA 100069.L including fastening screws /
MD 100057

   

Module assembly screw M 6 x 21.5 self-locking, geomet-coated 
MD 100224

   

Flat-head screws 10 x 20 with hexagon socket MD 100329 
- connection aluminium pillars to roof

   

Cylinder-head screw M 10 x 60 MD 100328 for connection of the 
aluminium pillars to bottom of the frame cross beam

   

Seal plug for screwed connection bores in the frame pillars 
MA 150001

   

Hand grip MA 200152 with self-drilling fastening screws 4.8 x 16 mm 
geomet-coated MD 100167

   

1-component sealant and adhesive, AluSeal traffic-white MA 310115

   

Adhesive cleaner Sika Activator / Cleaner 205 MH 240068

   

According to the version, matching adapter cable for connection of 
the electrics to the rear lights

   Paper tissues

   Stick-on label with structure number

   Assembly instructions

  Further options:

   

   Side rise MA 200373

   

•  

Rain water deflector (for side door)

   

•  

Preassembled fender bracket KS 320185

   

•  

Rear-light bracket KM 390010360L or KM 390010360R

   

   Stick-on label "Tested freight protection" 

        Attention:  

The stick-on label is only valid with a certificate 

   

   

  issued by AluTeam!

 7. Scope of delivery

Содержание BR 13x-3

Страница 1: ...ead these instructions carefully ad completely before commencing the installation MA13X3 ENGL_032019 AluTeam Fahrzeugtechnik GmbH Brockhagener Str 88 D 33649 Bielefeld Tel 49 0 521 41 73 11 0 Fax 49 0 521 41 73 11 90 E Mail info aluteam de www aluteam de 03 22 ...

Страница 2: ...instructions described here particularly the following warning notes the guarantee otherwise expires Coloured representations serve for illustration only Get in touch with us immediately in case of uncertainties 1 1Checking the scope of delivery Check the shipment against the enclosed packing list for com pleteness Notify any damage incurred during transit immediately to the delivering forwarding ...

Страница 3: ...e packing straps first The individual components or groups are attached with a red packing strap Secure the part to be taken out against tipping over before cutting the packing strap Fig 133 134 In case of utilisation of an assembly carriage secure it against rolling away Provided that you raise the floor over the airline rails using a mini mum of 2 double stud fittings for that with sufficient lo...

Страница 4: ... 24 hours at 20 C 2 2 Required tools and equipment Gather the following equipment before assembly Tape measure 10 m Precision compressed air or cordless screwdriver e g Fein Accutec ASM12 12 Screwdriver bit Tx 30 according to ISO 1173 hard and tough version drive min 70 mm long MH 170107 possibly extension for screwdriver bits Torque wrench up to 200 Nm Carrying belts with double stud fittings 10 ...

Страница 5: ...h cornering load changes or uneven loading are transferred to the structure This can lead to cracks in the sub structure and in the set up structure Possible adaptation work such as e g bores are the responsibility of the ve hicle constructor Now measure again and check the hole separation dimension x and the diagonal dimension y If required re adjust If the dimensions are consistent first screw t...

Страница 6: ...ixed at the beginning and push floor and assembled front wall carefully to the driver cab up to reaching the parallel driver cab separation distance Fig 328 In order to place the module assembly centrally and to prevent a side misalign ment of the floor one fitter per vehicle side must push Danger Protect the driver cab against damage with suitable means Position the floor in longitudinal and tran...

Страница 7: ...0 15 C into the floor profile Fig 331 324 Rotate the module assembly screws MD 100318 into the appropriate boresinordertofixthelatchingpoint withMD110044 andtighten thembyseveralturnsofthethread Fig 332 Withthebeddingofthe side wall the corner pillar touches the frame cross beam Fig 333 Further assembly is not hindered by this Attention Before the raising of the side wall the front wall should sta...

Страница 8: ...ntred on the frame pillars Fix the nodes in the pillars hand tight with flat head screws M 10 MD 100329 Fig 344 345 Screw the side wall front wall to the roof with the module assem bly screws MD 100224 until the required torque 10 Nm 1 Nm is reached Fig 346 3 5 Connection of the attached electrics The cable connections of the kits BR13x 3 can be mounted very simply as follows For the cabling of th...

Страница 9: ...ig 361 Tighten the screws of the frame nodes M 10 x 20 MD 100332 and the bottom frame cross beam screws M 10 x 60 MD 100328 with the correct torque no impact screwdriver The cross beam and the rear surfaces of the pillars must be flush Fig 362 Take the fittings out of the roof assembly strips Close the tailgate in order to check the fit accuracy Set these up as appropriate according to the door de...

Страница 10: ...eal the vertical gap in the front wall between the lower chord and the two front corner pillars Fig 376 with the sealant included in the kit Provide sealing in the interior of the box in the area of the frame cross beam and the front side corners Fig 377 378 Smooth off all sealing using only polishing agent or water without soap additives 3 8 Optional supplementary equipment Unlike the model range...

Страница 11: ...upward Use the holes in the brackets as a drill template and drill the fenders ScrewthecomponentstogetherwiththescrewsMD100265 washers MD 110001 nuts MD 120001 Secure the fender bracket with the threaded inserts MD 100354 and the screws removed at the beginning to the cross beams Align the fenders centrally over the running contact surface of the wheel Check if the tyre can move freely and correct...

Страница 12: ... paints For a secure adhesion get in touch with the paint supplier especially concerning the primer Untreated and zinc coated profiles are to be treated with a suitable primer before painting The temperature in the painting cubicle may not exceed 60 C Pay attention in particular to the corrosion protection in case of subsequently attached component parts or modified AluTeam com ponents In particul...

Страница 13: ...ur responsible sales repre sentative or call us at 49 0 521 41 73 11 10 Please send e mails to info aluteam de You can remove the metallic layers from the foam core and have them recycled together with aluminium via the scrap trade The same applies to the steel and or stainless steel components of the frames A PUR foam core can be burned in thermal waste treatment systems without contaminating the...

Страница 14: ...50027 for the riveting of the rear roof corners For LBW kits tail top gate with gas pressure spring and mounting screws MD 100058 and material to fix the flaps on the sides de pending on the type of flap Inside bracket front and rear for 14 31 mm walls MA 100068 MA 100069 R MA 100069 L including fastening screws MD 100057 Module assembly screw M 6 x 21 5 self locking geomet coated MD 100224 Flat h...

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