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Assembly instructions BR 133-3 to 139-3   

            Status 03/2022 

     Former instructions lose their validity.

   

13 / 14

For the maintenance of the structure, check all screws are tight (also in 
case of sliding doors!) at regular intervals but at least once a year. Also 
check the prescribed torque in the process. 

   Locks and closing cylinders are maintenance parts. They must be 

kept serviceable with lubricants when necessary. Locks seized due 
to poor maintenance are not a reason for complaint.

         Clean the structure with a steam jet blower, at the earliest after 

 

          6  weeks.  In  order  to  avoid  damage  to  the  paint,  keep 

 

          nozzle at a minimum distance of approx. 300 mm.  The 

maximum water temperature is 60°C, the maximum oper-
ating pressure is 100 bar, and the pH value of the clean-
ing agents is 4 - 10. 

After that, flush immediately with sufficient amounts of clear wa-
ter. Remove rust film on stainless-steel parts (including the frame) 
with normal household stainless steel cleaners. 

   Treat all seals with a rubber care agent after every cleaning.

In case of questions related to the assembly, our 

Customer Service

 will 

be glad to help you:

Tel: +49 (0)521-41 73 11-30, Email: [email protected]

If you require 

spare parts

, please contact your responsible sales repre-

sentative or call us at: +49 (0)521 - 41 73 11 - 10

Please send e-mails to: [email protected]

   You can remove the metallic layers from the foam core and have 

them  recycled  together  with  aluminium  via  the  scrap  trade.  The 
same applies to the steel and/or stainless steel components of the 
frames.

   A PUR foam core can be burned in thermal waste treatment systems 

without contaminating the environment. The energy contained in 
the insulation material is converted into primary energy in this case.

   Plywood, too, can be used to generate energy. Odour nuisance due 

to the ammonium additives in the binding agents are to be avoided. 
Generally, they can be burned as chipboard in wood furnaces with 
50  kW  minimum  nominal  thermal  capacity.  They  are  subject  to 
significantly stricter carbon monoxide limit values than solid wood. 
Mostly, only automatically fed systems comply with these values.

It  is  essential  that  you  also  consider  the  proper  disposal  of  the 
foam in the floor area.
    

Tip:       

Information on this can be found in a leaflet published by the 

„Fachvereinigung  Polystyrol  -  Extruderschaumstoff  (FPX)“, 
Odenwaldring 68, 64380 Rossdorf (www.fpx-daemmstoffe.de).

 4. Maintenance

 6. Waste disposal of used boxes or component parts

 5. Service, Spare parts

Содержание BR 13x-3

Страница 1: ...ead these instructions carefully ad completely before commencing the installation MA13X3 ENGL_032019 AluTeam Fahrzeugtechnik GmbH Brockhagener Str 88 D 33649 Bielefeld Tel 49 0 521 41 73 11 0 Fax 49 0 521 41 73 11 90 E Mail info aluteam de www aluteam de 03 22 ...

Страница 2: ...instructions described here particularly the following warning notes the guarantee otherwise expires Coloured representations serve for illustration only Get in touch with us immediately in case of uncertainties 1 1Checking the scope of delivery Check the shipment against the enclosed packing list for com pleteness Notify any damage incurred during transit immediately to the delivering forwarding ...

Страница 3: ...e packing straps first The individual components or groups are attached with a red packing strap Secure the part to be taken out against tipping over before cutting the packing strap Fig 133 134 In case of utilisation of an assembly carriage secure it against rolling away Provided that you raise the floor over the airline rails using a mini mum of 2 double stud fittings for that with sufficient lo...

Страница 4: ... 24 hours at 20 C 2 2 Required tools and equipment Gather the following equipment before assembly Tape measure 10 m Precision compressed air or cordless screwdriver e g Fein Accutec ASM12 12 Screwdriver bit Tx 30 according to ISO 1173 hard and tough version drive min 70 mm long MH 170107 possibly extension for screwdriver bits Torque wrench up to 200 Nm Carrying belts with double stud fittings 10 ...

Страница 5: ...h cornering load changes or uneven loading are transferred to the structure This can lead to cracks in the sub structure and in the set up structure Possible adaptation work such as e g bores are the responsibility of the ve hicle constructor Now measure again and check the hole separation dimension x and the diagonal dimension y If required re adjust If the dimensions are consistent first screw t...

Страница 6: ...ixed at the beginning and push floor and assembled front wall carefully to the driver cab up to reaching the parallel driver cab separation distance Fig 328 In order to place the module assembly centrally and to prevent a side misalign ment of the floor one fitter per vehicle side must push Danger Protect the driver cab against damage with suitable means Position the floor in longitudinal and tran...

Страница 7: ...0 15 C into the floor profile Fig 331 324 Rotate the module assembly screws MD 100318 into the appropriate boresinordertofixthelatchingpoint withMD110044 andtighten thembyseveralturnsofthethread Fig 332 Withthebeddingofthe side wall the corner pillar touches the frame cross beam Fig 333 Further assembly is not hindered by this Attention Before the raising of the side wall the front wall should sta...

Страница 8: ...ntred on the frame pillars Fix the nodes in the pillars hand tight with flat head screws M 10 MD 100329 Fig 344 345 Screw the side wall front wall to the roof with the module assem bly screws MD 100224 until the required torque 10 Nm 1 Nm is reached Fig 346 3 5 Connection of the attached electrics The cable connections of the kits BR13x 3 can be mounted very simply as follows For the cabling of th...

Страница 9: ...ig 361 Tighten the screws of the frame nodes M 10 x 20 MD 100332 and the bottom frame cross beam screws M 10 x 60 MD 100328 with the correct torque no impact screwdriver The cross beam and the rear surfaces of the pillars must be flush Fig 362 Take the fittings out of the roof assembly strips Close the tailgate in order to check the fit accuracy Set these up as appropriate according to the door de...

Страница 10: ...eal the vertical gap in the front wall between the lower chord and the two front corner pillars Fig 376 with the sealant included in the kit Provide sealing in the interior of the box in the area of the frame cross beam and the front side corners Fig 377 378 Smooth off all sealing using only polishing agent or water without soap additives 3 8 Optional supplementary equipment Unlike the model range...

Страница 11: ...upward Use the holes in the brackets as a drill template and drill the fenders ScrewthecomponentstogetherwiththescrewsMD100265 washers MD 110001 nuts MD 120001 Secure the fender bracket with the threaded inserts MD 100354 and the screws removed at the beginning to the cross beams Align the fenders centrally over the running contact surface of the wheel Check if the tyre can move freely and correct...

Страница 12: ... paints For a secure adhesion get in touch with the paint supplier especially concerning the primer Untreated and zinc coated profiles are to be treated with a suitable primer before painting The temperature in the painting cubicle may not exceed 60 C Pay attention in particular to the corrosion protection in case of subsequently attached component parts or modified AluTeam com ponents In particul...

Страница 13: ...ur responsible sales repre sentative or call us at 49 0 521 41 73 11 10 Please send e mails to info aluteam de You can remove the metallic layers from the foam core and have them recycled together with aluminium via the scrap trade The same applies to the steel and or stainless steel components of the frames A PUR foam core can be burned in thermal waste treatment systems without contaminating the...

Страница 14: ...50027 for the riveting of the rear roof corners For LBW kits tail top gate with gas pressure spring and mounting screws MD 100058 and material to fix the flaps on the sides de pending on the type of flap Inside bracket front and rear for 14 31 mm walls MA 100068 MA 100069 R MA 100069 L including fastening screws MD 100057 Module assembly screw M 6 x 21 5 self locking geomet coated MD 100224 Flat h...

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