background image

 

Overview

 

This manual 
uses a 6 x 16 
greenhouse as an example 
throughout.  Look out for tables and 
extra diagrams showing the varying sizes.  You can use the 
image on the front cover as a reference as to what the 
greenhouse should look like as you go along.  
 
On porch models extensions can be 4’ or 8’ in length 
mirrored either side of the main greenhouse central core. The tables 
show the lengths and codes for both sized extensions.  
 
If you are going to treat the greenhouse yourself then it would be best to do it 
before you begin building the frame.   
 
Set out your metal base on your prepared site, but don’t fix this down until the 
greenhouse is complete.  Follow the manual and build the sections as 
recommended.    
 
When screwing through one piece of timber into another it is always recommended to pre-
drill the first piece.  This will prevent the timber from splitting which could weaken the 
structure.  
 
You can build the sides and gables flat on the ground and then with help or using a prop position the 
first one ready for installation.  You then work your way around the greenhouse connecting each 
section.  Once you have completed the gables and sides you can install the ridge and the roof.  

To build your new greenhouse you will need the following tools: 
 
Spirit Level                            Pencil   

 

Tape Measure                  

Hammer Drill 

 

     Hammer  

 

Wooden/Rubber Mallet     

PZ2 Screwdriver Bit           4mm Drill Bit   

7mm Masonry Bit 

Tall step ladders x 2           Cordless Screwdriver (2 would be ideal, 1 to drill and 1 to screw)         
 
There are 8 different types of screws used in the construction of the greenhouse.  These are as 
follows, with examples of where to look out for them: 

 

 

 

EV0329 

13mm 

SELF TAP 

EV0328 

20mm 

PAN HEAD 

EV0330 

25mm 

CSK HEAD 

EV0331 

25mm 

PAN HEAD 

EV0332 

40mm 

PAN HEAD 

EV0333 

50mm 

CSK HEAD 

EV0334 

80mm 

CSK HEAD 

EV0339 
100mm 

CSK HEAD 

Fixes the vent 

hinge to the 

ridge cover cap. 

Used on  

roof vents. 

Transit screws 

and on roof 

vents and door. 

Fixes all cap-

ping and metal-

work. 

Secures Timber 

Cladding. 

Fixes glazing 
bars to ridge 

and cills. 

Secures corner 

joints and the 

roof  glazing 

bars to the 

ridge. 

Fixes the roof 

glazing bars to 

the eaves and 

side glazing 

bars in one go. 

Содержание VICTORIAN 6' WIDE Extension

Страница 1: ...02 20 Standard building Extension 6 WIDE Extensions Includes Models 6x14 Standard building Extension ...

Страница 2: ...ontents Introduction Base Preparation Overview Base Assembly Side Assembly Frame Assembly Door Installation Extension Assembly A frame Assembly Roof Assembly Mid Rail Assembly Parts List Section 1 2 3 4 5 6 7 8 9 10 Page 3 4 5 6 7 8 9 10 13 14 17 18 20 21 24 25 28 29 30 ...

Страница 3: ... with drainage Avoid placing your greenhouse under trees or in other vulnerable locations To minimise the risk of wind damage try to select as sheltered a site as possible e g beside a hedgerow or garden fence Additional Considerations Please bear in mind that assembling your greenhouse can be time consuming You may need to spread the construction over two or more days We recommend that you avoid ...

Страница 4: ...en with help or using a prop position the first one ready for installation You then work your way around the greenhouse connecting each section Once you have completed the gables and sides you can install the ridge and the roof To build your new greenhouse you will need the following tools Spirit Level Pencil Tape Measure Hammer Drill Hammer Wooden Rubber Mallet PZ2 Screwdriver Bit 4mm Drill Bit 7...

Страница 5: ...thane Wood Adhesive Take care when applying this you only need a very small amount as the glue expands to fill the joint If you use too much it may seep out of the joint and could be unsightly Try a test piece before you start Read through the rest of this manual before starting you are less likely to miss something doing this and you will have a better understanding of how it all works Refer to y...

Страница 6: ... 2586 1 LH 8 Base Plate EV0648M 2586 1 LH 4 Base Plate EV1149M 1326 1 RH 4 Base Plate EV1155M 1326 1 Begin by laying out the components for your two extension sides flat on the ground as the diagram below shows 8 example shown throughout Use the table below to help identify the components with the part numbers and sizes First of all drill pilot holes through the bottom of each mortise on the cill ...

Страница 7: ...glue your joints this is the first point you would do this 50mm Screw Pilot hole it is easiest to drill down through the middle of the mortise to make sure you get the hole in the correct position Internal EV0489 EV0423 Diagram 3 Internal The side base plates should be fitted flush to the ends of the side cills as shown in diagram 4 Fix with 25mm screws Keep flush at this point EV0176 Diagram 4 EV...

Страница 8: ...can now position the side section on the aluminium base you will need a helper to hold this in place or simply strap it to a set of steps Now offer the front gable to the side assembly slotting the corner bar onto the end of the eaves bar do not fix this joint until the bottom joint is fixed diagram 6 Screw the bottom of the corner glazing bar to the end of the cill 80mm screw making sure the reba...

Страница 9: ...he pilot hole positions shown in diagram 7 and 8 Diagram 10 and 11 on the next page show the direction the holes should be drilled in Diagram 7 Diagram 8 EV0491 E V 0 4 8 1 EV0414 EV0481 EV0491 38mm 28mm 22mm 41mm Eaves bar Eaves bar Top View External Side External Front Diagram 5 19mm 30mm EV0005 EV0491 80mm Screw EV0633M Keep faces flush External ...

Страница 10: ...lightly from the glass rebate on the front of the building start by inserting the 80mm screw through the side of the eaves bar into the tenon on the end of the purling Next insert the 100mm screw vertically down through the roof corner bar into the eaves bar and finally securing the side corner bar diagram 11 Internal 80mm Screw E V 0 4 8 1 EV0414 EV0491 Eaves bar 100mm Screw 100mm Screw EV0414 E ...

Страница 11: ...teps to install the right hand side of the frame Keep these sections supported in this state as the frame is quite fragile until it is completed Next you will partially fix the door in place to help brace the two front gable sections together ...

Страница 12: ... need to do is attach the door handle to install this to the building Start by sliding the spindle through the top hole in the door diagram 12 then locate one of the door handles on this and fix with the screws provided Repeat this on the other side of the door diagram 13 Dia 12 External Views 6 Door Installation Diagram 12 ...

Страница 13: ...through the same face that the strike plate is mounted on and where the hinges are mounted on the other side The back of the frame should line up with the inside face of the gable glazing bar this should then also mean that the glass rebate on the frame header will line up with the rebate on the gable glazing bars diagram 15 When you are happy with the position of the frame fix it with the 50mm sc...

Страница 14: ... you are absolutely happy with the position and trueness of the greenhouse frame O n l y w h e n t h e greenhouse has been glazed and you are ready to fix the building to the brickwork should you fix the door frame at the points shown as B below Make sure the door frame posts are vertical and are the same width apart all the way down pack the frame out if necessary Also its better to avoid drillin...

Страница 15: ...15 Door Installation 6 Slot the above door glazing bar into the mortise slot in the door frame header and secure it with a 50mm screw 50mm Screw EV0471 EV0530 Diagram 20 Dia 20 External ...

Страница 16: ...on bar with the mortise slot on the standard eaves bar Diagram 21 Internal Standard Eaves Bar EV0423 Using eight 25mm screws secure the two cills to the aluminium base Leave out the two screws at the mortise joint until you have installed the side extension glazing bar Diagram 22 EV0176 Internal 25mm Screw Standard Cill EV0651M Standard Base EV0299M ...

Страница 17: ... 24 Next fit the side extension bar first slot the tenon on the end of the bar into the mortise in the cill Slot the top into position lining the edge of the bar up with the joint of the two eaves bars Secure this with a two 50mm screw and the secure the bottom with two 25mm screw remember to drill a pilot hole first Diagram 25 Internal Internal ...

Страница 18: ...18 7 Extension Assembly Now install the rear of your greenhouse refer to page 9 and 10 for the fixing of this Repeat the last two steps to fix the other extension side to the building ...

Страница 19: ...extension braces and locate them in the mortise slots in the extension side bars Pilot hole and fix these with 40mm screws Make sure the flat face that meets the side bar is seated correctly before fixing Dia 26 40mm Screw EV0498 EV0498 E V 0 7 2 4 Diagram 26 Diagram 27 Internal ...

Страница 20: ...rill pilot holes in the roof extension bars EV0486 diagram 27 Measure from the top of the mortise slot and drill 3 holes Now slot the roof extension bar into place and fix with 40mm screws You can leave the fixing of the bottom of the roof bar until a later stage A frame Assembly ...

Страница 21: ...l the ridge brace EV0538M to the A frame section use 40mm screws to secure this Be sure to keep the tenons at the top of each roof bar in line so that the ridge will slot into place easily Diagram 29 E V 0 4 8 6 E V 0 4 8 6 EV0538M Internal ...

Страница 22: ...es Bar EV0422 External E V 0 4 8 6 EV0500 Now the A frame bracings are in place and secured drill a pilot hole down through the roof bar EV0486 into the eaves bar and fix with a 100mm screw When you do this make sure the roof bar is pulled in tight to the eaves bar ...

Страница 23: ... still with your helper securing one end drill the roof corner glazing bars as shown in diagram 32 to 35 The pilot holes should be drilled horizontally and off centre as shown so that the screw on the other side misses this screw If you always drill the holes for the roof bars 18mm from the left hand side of the bar this will prevent any interference problems Fix the roof bars with 80mm screws dia...

Страница 24: ...35 80mm Screw 80mm Screw 80mm Screw Ridge Bar E V 0 4 8 1 E V 0 4 8 0 EV0471 The central glazing bars should also have a pilot hole drilled and be fixed to the ridge bar with an 80mm screw diagram 35 Diagram 34 X ray Diagram 33 X ray EV0480 External ...

Страница 25: ...ole through the bottom tenon of the extension ridge and through the roof bars Fix the roof bars first with 80mm screws pulling them in tight to the ridge Then fix the ridge joint with a 100mm screw this will go all the way through to the top of the first ridge section making sure this can t be pulled out 80mm Screw 100mm Screw 80mm Screw Diagram 36 Dia 36 E V 0 4 8 6 E V 0 4 8 6 Standard Ridge Bar...

Страница 26: ... Now that the A frame is complete and the ridge sections are in place it s a good idea to fit the aluminium ridge and eaves braces Use 40mm screws to fix these in place it looks better if you have the manufacturing marks facing to the rear of the building ...

Страница 27: ...3mm 2 EV0741 Gutter Extension Joint EV0741 45mm 2 EV0914 Side Cill Extension 4ft 1260mm 2 EV0915 Vic Eaves Bar Ext 4ft LH 1304mm 1 EV0916 Vic Eaves Bar Ext 4ft RH 1304mm 1 EV0917 Vic Ridge Bar Extension 4ft 1304mm 1 EV1149M LH 4 Base Plate 1326mm MOSS 1 EV1155M RH 4 Base Plate 1326mm MOSS 1 EV1167M Vic Gutter Extension 4ft 1260mm MOSS 2 EV1176M Vic Ridge Cap Extension 4ft 1260mm MOSS 1 D201 Outlet...

Страница 28: ...m DW 6 EV0498 Glazing Bar Side Extension EV0498 932mm DW 2 EV0537M ALU Bracing Eaves EV0537 675mm MOSS 8 EV0538M ALU Bracing Ridge EV0538 751mm MOSS 4 EV0625M ALU Vic Gutter 8ft long Extension EV0625 2520mm MOSS 2 EV0631M ALU Vic Ridge Cap 8ft long Extension EV0631M 2520mm MOSS 1 EV0647M RH 8 Base Plate 2586mm MOSS 1 EV0648M LH 8 Base Plate 2586mm MOSS 1 EV0724 A frame Eaves Brace EV0724 1393mm 2 ...

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