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CautioN: BRakE Fluid is toxic aNd must bE haNdlEd
with caRE. Do Not lEt it gEt oNto ExposEd skiN
oR iNto thE EyEs. Do Not iNgEst it. Always wEaR
SaFEty GlassEs whEN woRkiNg with chEmicals.
BRakE Fluid caN damagE paiNt aNd somE plastic
suRFacEs. Wash oFF aNy spillEd bRakE Fluid with
watER.
1.
Place the bike on a workstand. Position a drain pan
beneath the caliper before spraying the caliper and
pads with brake system cleaner.
2.
Push the body of the caliper toward the disc to
spread the brake pads. This will make caliper
installation easier.
3.
Unscrew the banjo fitting bolt (
A
) and recover
the sealing washers (
B
), then unscrew the caliper
mounting bolts (
C
) and detach the caliper and
mounting bracket from the fork. If the caliper is
just being removed for fork removal, for example,
do not remove the banjo bolt; just remove the
caliper mounting bolts, and detach the caliper and
mounting bracket. support the caliper with a length
of
wire.
DoN’t lEt thE calipER haNg by thE bRakE hosE.
4.
If the hose is disconnected, wrap it with a plastic
bag to prevent brake fluid from dripping out and
making a mess.
BRAKE CALIPER (FRONT,MX) -
REMOVAL & INSTALLATION
5.
To install, guide the caliper over the disc and
against the fork bracket. Apply Loctite 243 to the
bolts, and then install the bolts and tighten them to
25 Nm.
6.
Using new sealing washers on either side of the
banjo fitting, connect the brake hose to the caliper if it
was removed, and tighten the banjo bolt to 23-26 Nm.
7.
If the brake hose was disconnected, bleed the front
brake hydraulic system (
).
BRAKES