Alta Motors Redshift MX 2017 Скачать руководство пользователя страница 110

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110

RETURN TO TABLE OF CONTENTS

LOW VOLTAGE ELECTRICAL

DISPLAY - REMOVAL & INSTALLATION

Remove the number plate (

ChaptER 2

Cut the zip-ties (

) that bundle the harnesses

together.Follow the dash harness to its electrical
connector, and unplug the connector (

) from the

main harness.

Cut the zip-ties securing the crash pad, and

separate the assembly from the handlebar.

Remove the screws and washers from the

underside of the crash pad, and separate the display
from the pad.

Install four new zip-ties through the holes in the

crash pad.

Set the display into the crash pad, and feed the

wiring through the hole in the center of the pad.

Place two washers into the holes in the underside of

the crash pad, and install the screws. Tighten them to
4 Nm. (

Fig. 1

)

Place the dash and crash pad over the handlebar

clamps, and route the zip-ties under the bars.

Tighten the zip-ties securely, and trim them with flush

cutters. (

Fig. 2

)

10.

Plug in the electrical connector, and secure the

harnesses with zip-ties.

11.

Install the number plate.

12.

Remove the number plate/headlight housing

(

SEctioN 10

13.

Cut the zip-ties (

) that bundle the harnesses

together. Follow the dash harness to its electrical
connector, and unplug the connector (

) from the

main harness.

14.

Remove the dash mounting screws and washers,

and detach the dash from its bracket. (

Fig. 3

)

15.

To install, reverse the removal procedure, and note

the following points:

• Install the screws/washers, tightening them to 4 Nm.

• Install the number plate/headlight housing

(

SEctioN 10

CHAPTER 8

Содержание Redshift MX 2017

Страница 1: ...RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS 2017 REDSHIFT OWNER SERVICE MANU...

Страница 2: ...s on The Redshift is designed for one person only Unlike a traditional gas powered motorcycle the Redshift doesn t require much maintenance However the source of its power produces extremely high volt...

Страница 3: ...l Installation 34 CHAPTER 2 BRAKES Brake Caliper Front MX Removal Installation 45 Brake Caliper Front SM Removal Installation 46 Brake Caliper Rear MX SM Removal Installation 47 Brake Caliper Overhaul...

Страница 4: ...Triple Clamps Steering Stem Removal Installation 66 Wheel seals and bearings Replace 60 CHAPTER 5 COOLING SYSTEM Coolant Drain Refill 74 Coolant Pump Removal Installation 76 Coolant Hose s Replace 77...

Страница 5: ...LOW VOLTAGE ELECTRICAL Brake Light Switches Removal Installation 116 Display Removal Installation 110 Headlight Adjustment 119 Headlight Housing Removal Bulb Replacement 119 Horn Removal Installation...

Страница 6: ...RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS GETTING STARTED STOP BUTTON FRONT BRAKE THROTTLE RUN BUTTON START BUTTON DISPLAY PANEL...

Страница 7: ...ncentrate on riding technique 1 Key Switch located on the left shroud is a standard Off On switch Rotate the key clockwise to activate the RUN circuit note that with the key in the on position it is f...

Страница 8: ...ent riding conditions Depressing the Up button changes the map number to the next numerically higher map Depressing the Down button does just the opposite Fig 3 6 Front brake lever located on the righ...

Страница 9: ...when using Map 1 When traction is good Map 4 may be your fastest option Try them all out in different conditions to see what suits you and your riding environment The regenerative braking regen acts...

Страница 10: ...educed Capacity driving range will also be reduced at low temperature Over discharge may result in permanent damage to the HV battery and replacement may be necessary The HV battery has a gradual self...

Страница 11: ...has been reset If it has been reset properly the green light on the GFCI will be lit 4 Turn the key to the ON position and set the red RUN STOP button to the RUN position The LED on the charger flashe...

Страница 12: ...tempt to touch wiring or exposed parts If any part of the HV system is damaged bring the vehicle to your Alta dealer immediately If damaged wiring or electrical components are in danger of touching th...

Страница 13: ...ed or will not hold plug firmly If your AC cord is equipped with a GFCI test it monthly TEST button Do not charge with other devices plugged into the same circuit Do not use unapproved extension cords...

Страница 14: ...buy dropping the pressure as low as 12 psi For off road riding consider increasing the pressure to 18 or 20 psi the bike will be looser but the risk of pinch flats will be greatly reduced For the Reds...

Страница 15: ...ve the reservoir cap and add DOT 4 brake fluid until it is at the MAX mark or top of the sight glass Before reinstalling the cap and diaphragm check the condition of the diaphragm It is normal for the...

Страница 16: ...be topped off immediately once this is seen Once the bike cools add coolant as necessary The bike s systems are engineered to limit power if the bike overheats so until a drop in power or response is...

Страница 17: ...turn the rear wheel to bring more chain into view Repeat until the entire length of chain is lubricated FIG 6 Tip Position a piece of cardboard between the chain and wheel to prevent getting chain lub...

Страница 18: ...ound damping the standard setting is 13 clicks open Increasing rebound damping turning the knob clockwise will slow the fork down after a hard hit and reduce springback Backing off the rebound adjuste...

Страница 19: ...f the number plate record this measurement FIG 13 Note It s a good idea to make a mark on the number plate to ensure the same measuring point is used each time 4 Take the bike off the stand or lift co...

Страница 20: ...d turning counterclockwise will allow the shock to rebound more quickly FIG 16 8 This adjustment controls damping at lower velocities like when negotiating jump faces and G outs It s adjusted by turni...

Страница 21: ...und while a properly tensioned spoke will make a bright sound 2 If you find a loose spoke tighten the spoke nipple with a wrench until the sound it makes when you tap it is similar to the others 3 Ove...

Страница 22: ...B 3 Loosen the pinch bolts at the bottom of the right fork axle clamp 4 Support the weight of the wheel slide the axle out from the right side and remove the wheel FRONT WHEEL REMOVAL INSTALLATION Ca...

Страница 23: ...t side axle clamp pinch bolts to prevent the axle from turning and install the axle nut and tighten it to 45 Nm 11 Loosen the right side axle clamp pinch bolts and move the right fork leg inward and o...

Страница 24: ...ETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 21 Fig 23 Fig 22 Fig 24 CHAPT...

Страница 25: ...on the axle threads 20 Install the hub spacers into the hub Be careful not to distort the seals REAR WHEEL REMOVAL INSTALLATION 21 Raise the wheel into position and make sure the brake disc slides bet...

Страница 26: ...K 20 HOURS 2 HOURS 10 HOURS INTIAL BREAK IN CYCLE REPLACE Clean and lubricate every ride Replace as needed Replace as needed Change Oil and Bushings as needed Replace as needed Replace as needed Repla...

Страница 27: ...Prestone 50 50 Pre diluted ethylene glycol antifreeze coolant or equivalent Capacity 750 ml Chain lube O ring compatible DIMENSIONS Weight 251 lbs MX 283 lbs SM Wheelbase 57 3 inches Seat height 37 i...

Страница 28: ...k bolts 14 Nm Loctite 262 Rear Pads Rear brake lever pivot bolt 19 Nm Loctite 243 Rear brake lever adjuster cam bolt 10 Nm Loctite 243 Rear brake master cylinder mounts 2x 10 Nm Loctite 243 TORQUE SPE...

Страница 29: ...sprocket bolt 60 Nm Loctite 243 Rear sprocket bolts 35 Nm Loctite 243 Chassis Torque check Skid frame bolts 8x 48 Nm Seat bolt 4 Nm Subframe mounting bolts 4x 25 Nm Loctite 243 Shroud bolts 6x 4Nm Co...

Страница 30: ...asses through the subframe with repeated install removal cycles and stay in place Fig 1 2 Lift the rear of the seat while pulling it towards the rear of the bike to remove 3 To install tilt the front...

Страница 31: ...e shroud but if they are loose and come out be sure to reinstall them in their original locations Also the front shroud to FBH bolt has a washer don t lose it 4 To install slide the shroud under the C...

Страница 32: ...om the bolt heads 2 Remove the fender bolts Note Be careful not to lose the bushings 3 MX models The number plate mount spuds should stay in their brackets on the lower triple clamp If they are remove...

Страница 33: ...octite 243 Please note that with the bar pad in place the bolts are accessed at a slight angle They are fairly easy to remove with the bar pad in place but VERY easy to cross thread upon installation...

Страница 34: ...2 SM models Follow the rear lighting wiring harness out from the front of the subframe and disconnect the electrical connector from the main harness 3 Remove the subframe mounting bolts from each side...

Страница 35: ...RN TO TABLE OF CONTENTS 1 Each number plate is retained by four screws and washers compression limiters they can be removed without removing the subframe 2 To install reverse the removal procedure and...

Страница 36: ...where 2 To install reverse the removal procedure and take note of the following Install the center mud flap screw compression limiter first and tighten it to 2 Nm Install the two outer screws compress...

Страница 37: ...emove the six fender to subframe screws from the top of the fender and detach the fender from the subframe FENDER REAR REMOVAL INSTALLATION 4 To install reverse the removal procedure and take note of...

Страница 38: ...ight fit or became dislodged when the pads were removed remove the caliper Section 4 and reinstall the spring or replace it with a new one as necessary Fig 5 6 6 While the pads are out check for brake...

Страница 39: ...TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 8 Fig 6 Fig 4 Fig 2 Fig 1 Fig 3 Fig 5...

Страница 40: ...lower pad 8 With both lower pads in place position the pad spring with the center loop tucked under the bottom of the caliper body window BRAKE PAD REPLACEMENT FRONT SM 9 Push up on the spring and in...

Страница 41: ...LE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 16 Fig 14 Fig 12 Fig 10 Fig 9 Fig 11 Fig...

Страница 42: ...tem cleaner 2 Push the body of the caliper toward the disc to slightly depress the caliper pistons into their bores Fig 17 BRAKE PAD REPLACEMENT REAR MX SM 3 Noting their orientation remove the two re...

Страница 43: ...et Make sure they fit tightly and are not worn If necessary remove the caliper Section 6 and replace them Fig 25 8 While the pads are out check for brake fluid seepage around the piston If there is ev...

Страница 44: ...sure the forward ends rest in the pad support plates Fig 26 27 28 12 Line up the holes in the pad backing plates with the caliper pin holes and slide the pin through the caliper and pads Install the...

Страница 45: ...sealing washers B then unscrew the caliper mounting bolts C and detach the caliper and mounting bracket from the fork If the caliper is just being removed for fork removal for example do not remove t...

Страница 46: ...support the caliper with a length of wire Don t let the caliper hang by the brake hose 4 Unscrew the caliper mounting bolts and recover the spacers between the caliper and mounting bracket Remove the...

Страница 47: ...unting bracket so it does not hang by the brake hose Fig 31 32 Don t let the caliper hang by the brake hose 5 If the hose was disconnected wrap it with a plastic BRAKE CALIPER REAR MX SM REMOVAL INSTA...

Страница 48: ...front Section 6 rear 4 MX front and MX SM rear calipers Pull the caliper pin boots from the ridges on the pins and detach the caliper from its mounting bracket BRAKE CALIPER OVERHAUL 5 SM front calip...

Страница 49: ...become dangerous projectiles 8 Using a wooden or plastic pick such as a toothpick remove the dust seal and piston seal from the bore s Caution Do not use a metal pick a scratch could cause a fluid le...

Страница 50: ...e caliper halves using a new O ring in the counterbore for the fluid passage A 13 MX front and MX SM rear calipers Clean the caliper slide pins and lubricate them with silicone brake grease Fig 42 14...

Страница 51: ...g bolt A Obtain new sealing washers B If the master cylinder is just being removed for handlebar replacement for example don t remove the banjo fitting bolt 2 If working on an Redshift SM slide the ru...

Страница 52: ...val procedure Tighten the mounting bolts to 4 Nm evenly so that the gaps between each end of the clamp and the master cylinder are equal Fig 47 48 6 If the fluid hose was disconnected use new sealing...

Страница 53: ...master cylinder from the boot guard 3 On SM models cut the zip tie and unplug the brake light switch electrical connector under the rear bulkhead this will enable you to unscrew the banjo bolt brake l...

Страница 54: ...ot Fig 51 4 Depress the piston and remove the snap ring Fig 52 5 Remove the piston and spring BRAKE MASTER CYLINDER OVERHAUL 6 Using a twisting motion pull off and separate the spring from the piston...

Страница 55: ...Install the piston into the bore and make sure the lips of the cups enter squarely so that they don t become folded back and damaged 14 Depress the piston and install the snap ring Be sure it seats i...

Страница 56: ...p of the master cylinder Place a box end wrench on the bleeder valve fitting and attach a clear plastic hose to the fitting Submerge the other end of the hose into a container partially filled with cl...

Страница 57: ...ding as necessary Don t let it run dry or you ll have to start the bleeding process all over 7 Sometimes it can be difficult to purge all of the air out of the system or to even prime the system to al...

Страница 58: ...r perch and unscrew the pivot bolt from the top side Fig 63 2 Detach the lever from the perch 3 Transfer the pushrod to the new lever 4 Clean the pivot bolt and lubricate it with silicone based or lit...

Страница 59: ...done Loosen the locknut C on the pushrod and turning the pushrod D to achieve the proper freeplay Fig 65 1 Place the bike on a workstand then remove the wheel Chapter 4 Caution Don t squeeze the brak...

Страница 60: ...se either a snap ring or a threaded retainer Fig 1 FRONT WHEEL REMOVAL INSTALLATION REAR WHEEL REMOVAL INSTALLATION WHEEL SEALS BEARINGS REPLACE 4 Drive the bearings out of the hub using a long drift...

Страница 61: ...ase Set a bearing on one side of the hub and tap it into place with a hammer and bearing driver Caution The driver must only contact the outer race of the bearing If equipped install the bearing retai...

Страница 62: ...ess 3 Remove the map switch start stop run switch and the throttle switch tube Chapter 8 Cut the zip ties securing the wiring harnesses 4 Remove the brake master cylinder and reservoir on SM models wi...

Страница 63: ...onto the throttle tube 4 Slide the grip onto the bar and position it so the pattern is straight If installing a half waffle style grip be sure to position the waffle pattern where the rider s fingers...

Страница 64: ...ps with a twisting motion Fig 10 6 If necessary remove the fork guards from the lower fork legs 7 Remove the pinch bolts from the upper and lower triple clamps and clean the threads Alta uses a specif...

Страница 65: ...CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 11 Fig 9 Fig 7 Fig 8 Fig 10 SUSPENSION STEERIN...

Страница 66: ...ring head bearing A onto the steering stem and install the X ring B O ring C and bearing shield D Fig 13 14 9 Wipe off any grease on the exposed steering stem with a shop rag soaked with contact clean...

Страница 67: ...TURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 17 Fig 19 Fig 15 Fig 13 Fig 12 Fig 14 Fig 16 Fig 18 SUSPEN...

Страница 68: ...eplaced too To remove the races drive them out from the opposite sides with a hammer and long drift 5 The races can be installed with a bearing driver but it s best to use a steering head bearing pres...

Страница 69: ...tool is the most convenient way to do this but grease can be forced into the bearings by placing grease on the palm of your hand then scraping the large diameter side of the bearing along your palm Re...

Страница 70: ...val procedure Tighten the upper and lower mounting bolts to 60 Nm 7 Install the subframe Chapter 7 1 Place the bike on a lift or pit stand 2 Remove the shock absorber lower mounting bolt A 3 Remove th...

Страница 71: ...e bolts Install the nuts and tighten them to 80 Nm 14 Install the shock absorber lower mounting bolt and tighten it to 60 Nm Apply Loctite 271 Fig 34 Fig 34 Fig 31 Fig 31 Fig 30 Fig 31 Fig 28 Fig 29 6...

Страница 72: ...a strap Caution Don t let the caliper hang by the hose 4 Remove the shock absorber lower mounting bolt A and the tri link to swingarm nut bolt B Swing the tri link and dogbone down and out of the way...

Страница 73: ...te the bearings with bearing grease and then lubricate and install the spindles followed by the cups into their bearings Caution Be careful not to fold the lips of the seals under when installing the...

Страница 74: ...er at the front of the Delta wing 2 Remove the fill plug 3 Place a drain pan under the center of the bike Unscrew the drain plug A and allow the coolant to drain The drain plug is located on the rear...

Страница 75: ...ified above to the fill port using a funnel Turn the key to the ON position toactivatethecoolantpumpandcirculatethecoolant Add additional coolant if necessary to bring the level of coolant up to the b...

Страница 76: ...The pump bracket nuts also secure the rear of the DC Charge Port DCCP 5 Loosen the pinch screw and slide the pump out of the bracket 6 Slide the new pump into the bracket don t tighten the pinch screw...

Страница 77: ...s Fig 37 6 Slip a screw type hose clamp onto the hose then slip the fill port into the hose The fill port will need to be clocked so that the hole for the fastener lines up with the threaded part in t...

Страница 78: ...12V system to assist with diagnosis be careful of loose connections or metal parts that could cause a short circuit and damage components The HV battery pack is always energized and should not be ope...

Страница 79: ...Depress the black tab near the bottom of the connector lock while pulling up this will release the connector from the battery 6 Use a digital multimeter rated for at least 600V DC to measure the volt...

Страница 80: ...ld not attempt to lift it alone Note FBH front bulkhead refers to the front section of the frame RBH rear bulkhead refers to the rear section of the frame 6 Support the battery from below with a sciss...

Страница 81: ...he battery hangers are over the pins 15 Lower the lift or jack and inspect the battery again to ensure that the hangers have engaged correctly Apply Loctite 243 to the battery lower mounting bolt and...

Страница 82: ...nting bolts 3 Lift the Charge Port Shroud up and remove the screws that attach the DC charge port terminal retainer to the Charge Port Shroud On Redshift MX models it is easiest to remove the 4 bolts...

Страница 83: ...Make sure the connector seal on the main harness connector is seated properly A and has not shifted on the connector body Note After installing the plug into the ACM the harness seal should not be vi...

Страница 84: ...the U with equal pressure Loosen the 11 cover screws a little at a time in a criss cross pattern and remove them Remove the cover Separate the receptacle housing from the cover and set the cover asid...

Страница 85: ...F CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 34 Fig 9 Fig 7 Fig 8 Fig 10 HIGH VOLTAGE BATT...

Страница 86: ...no gap Fig 12 Note Install the bead of butyl with the narrow side against the surface 15 Feed the loose wiring back through the wire passage Guide the controller into place and mate it against the RBH...

Страница 87: ...ith a scalpel is possible The butyl does not peel away from itself easily so if you attempt to pull a section of it away with fingers or pliers it will most likely pull the entire piece out Do not try...

Страница 88: ...Repeat Steps 20 and 21 for the red motor lead center and black motor lead left Fig 15 23 Plug in the connectors for the thermistor A and the position sensor B Make sure they click into place Fig 16 2...

Страница 89: ...ntroller and secure it with new zip ties Trim the zip ties with flush cutters Fig 19 29 Install the timing cover Section 9 30 Reconnect the orange HV connector to the DC Charge port Section 6 Also rec...

Страница 90: ...BH just behind the steering stop boss Fig 21 6 Remove the nuts securing the coolant pump they are threaded onto the DCCP rear studs A left side nut shown and the nut from the DCCP front mounting Fig 2...

Страница 91: ...aft and sprocket if the same one is being installed 7 Check the output shaft seal for leakage if necessary replace the seal Section 8 8 Lightly lubricate the output shaft splines with multi purpose gr...

Страница 92: ...seal out of its bore with a seal removal tool or a screwdriver Caution Be careful not to scratch the bore 5 Lubricate the lip of the new seal with multi purpose grease Next install the seal in its bo...

Страница 93: ...faces with brake system cleaner 5 Place a new gasket PN 3501460 02 against the mating surface on the RBH Note The gasket can be held in place with a dedicated gasket cement for installation purposes b...

Страница 94: ...ETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 28 Fig 29 Fig 31 Fig 30 CHAPT...

Страница 95: ...with the removal of a cover make sure to plan accordingly 5 Clean the mating surfaces of the RBH and gearbox cover Remove all traces of old gasket material Follow up by cleaning the mating surfaces w...

Страница 96: ...drive sprocket Section 7 and attach holding tool to the output shaft If the tool is not available leave the drive chain in place and have an assistant prevent the rear wheel from turning during the lo...

Страница 97: ...bolt and then install the washer and nut driven gear washer or the washer and bolt drive gear in the direction indicated Tighten the drive gear nut to 95 Nm Tighten the driven gear bolt to 31 Nm 7 In...

Страница 98: ...nd 8 6 Remove the cover from the controller and detach the motor leads and the temp sensor connector from the controller terminals Section 5 Remove the position sensor lead 7 Pull the motor leads and...

Страница 99: ...emove any residue 13 If the same motor is to be installed remove the O rings from the motor and clean the outer jacket surface 14 Remove the output shaft seal from the left side of the RBH 15 Install...

Страница 100: ...oper output shaft alignment 20 Tap the spring pins into the holes at the 12 o clock and 6 o clock positions Knock them straight in until they are flush Fig 39 21 Tighten the bolts and screws in the se...

Страница 101: ...nd thermistor leads to the controller and install the controller cover Section 5 27 Plug in the electrical connector to the position sensor Section 10 28 Install the timing cover Section 9 29 Install...

Страница 102: ...to support the shaft with one hand while doing this do not let the shaft fall 4 Clean the mating surfaces of the countershaft to remove any burrs or raised edges before sliding the new bearing onto th...

Страница 103: ...the bore with a slide hammer and puller attachment Alternatively drive it out from the right to the left with a hammer and long drift If the latter method is used work slowly working around the circu...

Страница 104: ...e pin out before detaching the strut from the skidframe Fig 4 5 6 Position the skidframe on the RBH and install the clamps and bolts Do not tighten the bolts yet Note Install these bolts dry no Loctit...

Страница 105: ...RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS FRAME Fig 2 Fig 1 Fig 4 Fig 5 Fi...

Страница 106: ...e and note the following Apply Loctite 243 to the boot guard mounting bolts and tighten them to 20 Nm Refer to Chapter 3 for master cylinder and brake pedal installation details and torque specificati...

Страница 107: ...mount on a Redshift SM model and remove the mount 4 To install reverse the removal procedure and note the following Apply Loctite 243 to the threads of the footpeg mounting bolts and place the mount a...

Страница 108: ...ch 2 Remove the left side footpeg Section 4 3 Remove the sidestand to skidframe mounting bolts and detach the sidestand from the skidframe Fig 9 4 To install reverse the removal procedure and note the...

Страница 109: ...er action insert installer Fig 11 12 3 Externally threaded inserts like the battery locating pins will have to be unscrewed from the bulkhead When installing these components apply Loctite 243 to the...

Страница 110: ...wiring through the hole in the center of the pad 7 Place two washers into the holes in the underside of the crash pad and install the screws Tighten them to 4 Nm Fig 1 8 Place the dash and crash pad o...

Страница 111: ...TURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 1 Fig 2 Fig 3 LOW VOLTAGE ELEC...

Страница 112: ...main harness 3 Cut the zip ties that secure the switch harness to the handlebar 4 Remove the screws that secure the switch halves Spread open the switch and remove it from the bar 5 To install reverse...

Страница 113: ...e switch harness to the handlebar 4 Remove the screws that secure the switch halves Spread open the switch and remove it from the bar 5 To install reverse the removal procedure and note the following...

Страница 114: ...he bar 5 To install reverse the removal procedure and note the following Position the switch 130 mm from the end of the handlebar Tighten the switch screws to 1 5 Nm Secure the wiring harness to the h...

Страница 115: ...the bar 6 To install reverse the removal procedure noting the following Slide the switch throttle tube onto the handlebar leaving a 5 mm gap between the throttle switch and the Start Stop Run switch...

Страница 116: ...ch electrical connector from under the bike forward of the right side skidframe to rear bulkhead mount Fig 5 7 Break loose the rear brake light switch banjo bolt from the rear brake master cylinder Fi...

Страница 117: ...ABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS Fig 8 Fig 9 Fig 4 Fig 5 Fig 6 Fig 7 LOW VOL...

Страница 118: ...onnector and unplug the connector 4 Cut any zip ties securing the horn wiring harness and remove the horn 5 Installation is the reverse of the removal procedure Torque the horn mounting screw to 10 Nm...

Страница 119: ...If you do touch it wipe it clean with a rag soaked with rubbing alcohol 1 Remove the number plate headlight housing upper bolts A Loosen the lower bolts B and rotate the housing forward If the housin...

Страница 120: ...ousing 3 Pull the bulb straight out of the bulb holder and install the new bulb 4 Push the bulb holder into the headlight housing until it s seated Install the headlight housing and check the headligh...

Страница 121: ...ase its retaining projections 3 To install align the projections on the bulb with the slots in the housing Push in and then turn the bulb clockwise to lock it into place 4 Reinstall the lens and retai...

Страница 122: ...TENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS RETURN TO TABLE OF CONTENTS 2017 Alta Motors Logo and trademark are registered You...

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