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www.alpha-innovation.co.uk

For Technical help or for Service call the

Alpha Helpline or use the following e-mail:

[email protected]

Alpha Helpline 0844 871 8764

Alpha Therm Limited

Nepicar House, London Road,

Wrotham Heath, Sevenoaks, Kent

TN15 7RS

During the useful life of the unit, the performance is affected by external

factors, such as the hardness of tap water, weathering, deposits in the

flue and so on. The data given refers only to new units correctly installed

and used in accordance with the instructions.

Note:

It is recommended that the boiler is serviced annually.

These instructions have been carefully prepared but we reserve the right to alter the

specification at any time in the interest of product improvement.

© Alpha Therm Limited 2013.

Part No. 1.034294 rev. 15.039381/000

03/2013 D323

Содержание InTec 50CS

Страница 1: ...Installation User and Servicing Instructions InTec 50CS Floor standing high output condensing boiler Leave these instructions with the User ...

Страница 2: ...hlight to the customer any remedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults and concerns to the manufacturer in a timely manner Customer Service Show the customer any identity card that is relevant to the work being carried out prior to commencement or on request Give a...

Страница 3: ...w is complied with Manufacturer s instructions must NOT be taken in anyway as over riding statutory obligations Notes 1 Ensure that the Benchmark Checklist has been completed after the boiler has been installed and commissioned 2 It is the law that all boiler installations are registered by the installer through the Gas Safe Gas Work Notification Scheme 3 The boiler must only be used with Alpha CD...

Страница 4: ...rt gases nitrogen that degrade the mixture delivered to the appliance causing functioning anomalies Due to the composition of the LPG mixture layering of the mixture components may occur during the period of storage in the tanks This can cause a variation in the heating power of the mixture delivered to the appliance with subsequent change in its performance Hydraulic connection Important in order...

Страница 5: ...n on low temperature system The boiler can directly supply a low temperature system by acting on parameter P66 Service Engineers Document Programming the PCB and setting the flow temperature adjustment range P66 A and P66 B In this situation it is good practice to insert a safety device in series with the power supply and boiler This device is made up from a thermostat with a temperature limit of ...

Страница 6: ... any of the openings of the flue terminal See Fig 1 8 Fig 1 5 Rear flue Using a single CD Easy Flue 500 mm 1000 mm B C mm Min 130 590 Check collar is sealing the wall and it is not restricting any openings of the flue terminal 130 mm Seal joint with tape L Using a singleCD Easy Flue 500 mm 1000 mm B C mm Min 378 Max 143 742 Using a single CD Easy Flue 500 mm 1000 mm B C mm Min 302 762 Max 527 972 ...

Страница 7: ...and the inner duct of the terminal is positioned correctly see Fig 1 9 Make good the inside wall by pushing the inside flue sealing collar upto the wall 1 7 REDUCING THE FLUE Fig 1 10 When the flue length required is less than the minimum stated in Section 1 6 paragraph 1 refer to Fig 1 10 Discard the first telescopic section not the section with the terminal of the Easy Flue 1000 mm or 500 mm and...

Страница 8: ... Flue to the required length and secure the Easy Flue with the sealing tape supplied Fit the Easy Flue to the extensions by locating the inner duct into the seal joint and secure with the clamp three screws ensuring it is located centrally over the joint Mark the end of the flue assembly TOP where it is connected to the boiler so that the TOP of the flue terminal is aligned with the TOP at the boi...

Страница 9: ...e terminal from outside a Remove the screws 1 in Fig 1 13 securing the terminal and remove the terminal by pullingitfromtheflueassembly Removethe screw 2 in Fig 1 13 securing the terminal endsectionandremovetheendsectionfrom the terminal Fig 1 13 b Locate a 93 Plume Management bend into the flue assembly and rotate it to the direction required c Connect to the 93 bend the required Plume Management...

Страница 10: ...erminal end section from CD Easy Flue Fig 1 14 Note The equivalent horizontal flue assembly length the equivalent plume management length PM length must not exceed the maximum flue length stated for the boiler i e The boiler maximum equivalent flue length must not exceed 12 metres Notes 1 Ensure each joint is secured with the screw supplied 2 Ensure there is always a slight slope towards the CD Ea...

Страница 11: ...and must be of an acid resistant material such as plastic waste pipe copper or steel is not suitable It should be noted that the connection of a condensate pipe to a drain may be subject to local building control requirements Optional Condensate Trace Heating Kit An optional Alpha InTec trace heating kit is also availabletopreventthecondensatefromfreezing The control of this kit works with a uniqu...

Страница 12: ...and drain the system while the water is still hot c Refill and chemically clean the system as instructed by the recommended cleaner manufacturer d Ensure the system is flushed to remove any remains of the cleaner e Fit the new boiler If the old boiler is not working a Drain the system b Remove the old boiler c Flush the system through d Fit the new boiler e Refill and chemically clean the system a...

Страница 13: ...s flow rate reduction With these settings the pump is suitable for all floor systems where all the circuits must be balanced for the same drop in head MIN MAX Program Blue LED The pump is distinguished by adjustable operating curves bypositioningtheselectorinanypointbetween the Min and Max positions thereby satisfying any installation requirement from a simple single pipe to more modern and sophis...

Страница 14: ...ilable to the system with pump at minimum speed C Pump power at maximum speed D Pump power at minimum speed E Head available to the system with pump selector in position C4 standard setting F Head available to the system with pump selector in position P G Head available to the system with pump selector in position C3 H Pump power with selector in position P I Pump power with selector in position C...

Страница 15: ...14 Boiler pump 15 Hot water store drain tap 16 System drain tap 17 Flue gas sampling point 18 Pressure test points 19 Manual air vent 20 Ignition generator 21 Air supply pipe 22 Condensing heat exchanger 23 Burner 24 Ignition electrode 25 Venturi 26 Flow sensor 27 Burner injector 28 Overheat thermostats 29 System safety valve 3 bar 30 Condensate trap 31 Diverter valve 32 System expansion vessel 11...

Страница 16: ...he body do not touch when barefoot never pull electrical cables or leave the appliance exposed to atmospheric agents rain sunlight etc the appliance power cable must not be replaced by the user in the event of damage to the cable switch off the appliance and only contact qualified staff for replacement if the appliance is not to be used for a certain period disconnect the main power switch N B the...

Страница 17: ...e at minimum temperature 20 C after which the boiler goes back to the normal operation previously set F4 Post ventilation in progress Fan in function after a request for domestic hot water or central heating in order to evacuate residual fumes F5 Post circulation in progress Pump operating after a request for domestic hot water or central heating in order to cool the primary circuit P33 The option...

Страница 18: ...y it may be necessary to eliminate the ignition fault If this phenomenon occurs frequently contact a qualified engineer for assistance Safety thermostat fault overheating During operation if a fault causes excessive overheating of the boiler or a fault occurs in the flame control section an overheating fault is triggered in the boiler ERR02 To eliminate overheating fault the Reset button C must be...

Страница 19: ...ct operation of the boiler If normal conditions are restored the boiler re starts without having to be reset If this occurs frequently contact a qualified engineer for assistance Lossofflamesignal This occurs when the boiler has lit correctly but the burner flame switches off unexpectedly a new attempt at ignition is performed and if normal conditions are restored the boiler does not have to be re...

Страница 20: ...in postion 7 By pressing button D repeatedly it is possible to view the operating time and the number of ignitions at which the anomaly occurred Information Menu This menu contains various information relative to the boiler operation Customisation menu This menu contains all options that can be customised The first item of the various options that appears inside the parameter is that selected by d...

Страница 21: ... that the flue is operating correctly check that all control devices are working check the production of domestic hot water check the water circuits for leaks rectifying where necessary check ventilation and or aeration of the installation room where provided If any checks inspection give negative results do not start the boiler After commissioning the boiler ensure the Benchmark Checklist at the ...

Страница 22: ...ues of the expansion vessel must be 1 0 bar the value of system pressure must be between 1 and 1 2 bar Check that system has been filled and vented correctly Noiseduetoairinsidetheheatexchanger Make suretheheatexchangerhasbeenventedcorrectly use the manual air vent item 19 Fig 1 19 Ensure the air vent is closed after use Domestic hot water store temperature sensor failure The boiler or store do no...

Страница 23: ...ust be performed at least once a year The Benchmark Service Record must be completed in order to preserve the boiler warranty Clean the flue side of the heat exchanger Clean the main burner Check correct ignition and operation Check correct calibration of the burner in domestic hot water and central heating modes Check correct operation of the controls in particular the operation of main electrica...

Страница 24: ...e open the panel as shown in Fig 3 3 Remove the lower panel item 6 Fig 3 4 Step D Press down on the two catches 7 Step E Hinge the cover forwards on the two screws 8 and lift it off the screws Remove the remaing case panels Fig 3 5 Top cover item 9 Fig 3 5 Remove the two screws 10 pull the cover forwards slightly to disengage the fixings see view A and lift it off Rear top cover item 11 Fig 3 5 Re...

Страница 25: ...m N A 6 00 Flue flow rate at max heat output kg h 52 53 Flue flow rate at min heat output kg h 12 12 CO2 at Q Nom Min 9 40 8 90 10 50 10 30 CO at 0 di O2 at Q Nom Min ppm 206 9 190 8 NOX at 0 of O2 at Nom Q Min ppm 83 43 99 54 Flue temperature at nominal output C 73 74 Flue temperature at minimum output C 64 66 Gas rate at maximum heat output m h 3 49 N A Gas rate at maximum heat output kg h N A 2...

Страница 26: ... 12 6 Min pressure domestic hot water circuit bar 0 3 Max pressure domestic hot water circuit bar 8 0 Flow rate D according to EN 625 l min 19 5 Continuous draw capacity T 30 C l min 15 8 Domestic hot water performance classification according to EN 13203 1 Weight of full boiler kg 147 7 Weight of empty boiler kg 90 1 Power supply connection V Hz 230 50 Power input A 0 85 Installed electric power ...

Страница 27: ...fety valve 1 033634 Burner 1 019622 NTC fast immersion probe 1 021762 Flue hood assembly 3 020662 Condensation module 1 024965 Bottom frame assembly 3 019766 Cylinder top plug 1 1122 Cylinder tank gasket 1 7199 Relay PCB 1 027418 Control panel knob 1 022370 Pressure gauge 1 032278 Hot water outlet cylinder fitting 1 5370 PCB 1 028532 Pressure switch 1 025006 Gas valve 1 031823 Lefthand case panel ...

Страница 28: ... h t h t i w e c n a d r o c c a n i d e l l a t s n i n e e b s a h n i a r d e t a s n e d n o c e h T OR CO ppm OR CO CO2 Ratio s e Y s n o i t a l u g e R g n i d l i u B e t a i r p o r p p a e h t h t i w s e i l p m o c m e t s y s r e t a w t o h d n a g n i t a e h e h T s e Y s n o i t c u r t s n i s r e r u t c a f u n a m e h t h t i w e c n a d r o c c a n i d e n o i s s i m m o c d...

Страница 29: ...one Number Comments Signature SERVICE 9 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number Comments Signature SERVICE 2 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Yes No Engineer Name Company Name Telephone Number Comments Signature SERVICE 6 Date Energy Efficiency Checkl...

Страница 30: ...30 Alpha Intec 50CS ...

Страница 31: ...31 Alpha Intec 50CS ...

Страница 32: ...anceisaffected byexternal factors such as the hardness of tap water weathering deposits in the flue and so on The data given refers only to new units correctly installed and used in accordance with the instructions Note It is recommended that the boiler is serviced annually These instructions have been carefully prepared but we reserve the right to alter the specification at any time in the intere...

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