Alpha InTec 50CS Скачать руководство пользователя страница 19

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Alpha Intec 50CS

Push button control panel fault.

 This occurs 

when the circuit board detects a fault on the 

push button control panel. If normal conditions 

are restored the boiler restarts without having to 

be reset. If this fault persists, contact a qualified 

engineer for assistance.

Insufficient circulation. 

This occurs if there 

is overheating in the boiler due to insufficient 

water  circulating  in  the  primary  circuit,  the 

causes can be: 
- low system circulation - check that no shut-off 

devices are closed on the heating circuit and 

that the system is free of air (deaerated).

- circulating pump blocked - free the circulating 

pump.

If this phenomenon occurs frequently, contact a 

qualified engineer for assistance.

Loss of remote control communication.

 This 

occurs in the case of connection to a remote 

control that is not compatible. Try the connection 

procedure again by turning the boiler off and 

then back on again. If the Remote Control is 

still not detected on re-starting the boiler will 

switch to local operating mode, i.e. using the 

controls on the boiler itself. In this case the boiler 

cannot activate the  'Central heating' function. 

To make the boiler function in 'Heating' mode, 

activate the 'Emergency' function present inside 

the 'Customisations' menu (Section 2.14, P33). 

If this phenomenon occurs frequently, contact a 

qualified engineer for assistance.

Low temperature zone 2 sensor fault. 

If the 

board detects a fault with the low temperature 

zone 2 sensor, the boiler will not function in 

that zone. A qualified engineer must be called.

Low temperature zone 3 sensor fault. 

If the 

board detects a fault with the low temperature 

zone 3 sensor, the boiler will not function in 

that zone. A qualified engineer must be called.

Low temperature zone 2 safety thermostat 

operation. 

During operation, if a fault causes 

excessive overheating of the low temperature 

zone 2, the boiler will not satisfy the requests 

of that zone. If normal conditions are restored 

the boiler restarts without having to be reset. A 

qualified engineer must be called.

Low temperature zone 3 safety thermostat 

operation. 

During operation, if a fault causes 

excessive overheating of the low temperature 

zone 3, the boiler will not satisfy the requests 

of that zone. If normal conditions are restored 

the boiler restarts without having to be reset. A 

qualified engineer must be called.

IMG Bus communication loss.

 If due to a fault 

on the boiler control unit, communication is lost 

between the control unit and the zone control 

unit or on the IMG Bus, the boiler will not satisfy 

central heating requests. A qualified engineer 

must be called.

Low power supply voltage.

 This occurs when 

the supply voltage is lower than the allowed 

limits for the correct operation of the boiler. 

If normal conditions are restored, the boiler 

re-starts  without  having  to  be  reset.  If  this 

occurs frequently, contact a qualified engineer 

for assistance.

Loss of flame signal.

 This occurs when the boiler 

has lit correctly but the burner flame switches 

off unexpectedly, a new attempt at ignition is 

performed and if normal conditions are restored, 

the boiler does not have to be reset  (this fault can 

be checked in the list of errors P19 present in the 

'M1' menu in Section 2.14.). If this phenomenon 

occurs frequently, contact a qualified engineer 

for assistance.

2.7  BOILER SHUTdOWN.

Switch  the  boiler  off  by  pressing  the  “

”, 

button, disconnect the isolation switch outside of 

the boiler and close the gas cock upstream from 

the appliance. Never leave the boiler switched on 

if left unused for prolonged periods.

2.8  RESTORE THE SYSTEM PRESSURE.

Periodically check the system water pressure. 

The boiler pressure gauge should read a pressure 

between 1 and 1.2 bar.

If the pressure falls below 1 bar (with the system 

cold) restore normal pressure via the system filling 

valve located in the right side of the boiler and 

accessible behind the bottom cover (Fig. 2-8).

Note:

 Ensure the valve is closed after filling.

If pressure reaches 3 bar the safety valve may 

be activated.

In  this  case  contact  a  qualified  engineer  for 

assistance.

In the event of frequent pressure drops, contact 

a qualified engineer to check for possible system 

leakage.

2.9  dRAIN THE SYSTEM.

To drain the boiler, use the central heating drain 

tap (Fig. 2-8).

Before draining, ensure that the filling valve is 

closed.

2.10 dRAIN THE HOT WATER SYSTEM.

To drain the domestic hot water system, use the 

hot water store drain tap (Fig. 2-8).

Note:

 Before performing this operation close the 

boiler cold water inlet valve and open a hot water 

tap in order to allow the store to drain.

2.11 ANTI-FREEZE PROTECTION.

The boiler controls include an anti-freeze mode 

that activates the pump and burner when the 

system  water  temperature  in  the  boiler  falls 

below 4°C.

The anti-freeze function is only guaranteed if:
-  the  boiler  has  a  constant  supply  of  gas  and 

electricity.

-  the boiler is not in stand-by(

).

-   the boiler ignition has not locked out.
-  the boiler essential components are not faulty.

In  the  case  of  prolonged  inactivity  (second 

home), we recommend that:
- the electricity supply is disconnected.
- the central heating and boiler domestic hot 

water  circuits  are  drained.  In  systems  that 

are drained frequently, filling must be carried 

out with suitably treated water to eliminate 

hardness that can cause lime-scale.

2.12 CASE CLEANING.

Use damp cloths and neutral detergent to clean 

the boiler casing. Never use abrasive or powder 

detergents.

2.13 dECOMMISSIONING.

In the event of permanent shutdown of the boiler, 

contact a qualified engineer for the procedures 

and ensure that the electrical, water and gas 

supplies are shut off and disconnected.

Central heating drain tap

Hot water store drain tap

Содержание InTec 50CS

Страница 1: ...Installation User and Servicing Instructions InTec 50CS Floor standing high output condensing boiler Leave these instructions with the User ...

Страница 2: ...hlight to the customer any remedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults and concerns to the manufacturer in a timely manner Customer Service Show the customer any identity card that is relevant to the work being carried out prior to commencement or on request Give a...

Страница 3: ...w is complied with Manufacturer s instructions must NOT be taken in anyway as over riding statutory obligations Notes 1 Ensure that the Benchmark Checklist has been completed after the boiler has been installed and commissioned 2 It is the law that all boiler installations are registered by the installer through the Gas Safe Gas Work Notification Scheme 3 The boiler must only be used with Alpha CD...

Страница 4: ...rt gases nitrogen that degrade the mixture delivered to the appliance causing functioning anomalies Due to the composition of the LPG mixture layering of the mixture components may occur during the period of storage in the tanks This can cause a variation in the heating power of the mixture delivered to the appliance with subsequent change in its performance Hydraulic connection Important in order...

Страница 5: ...n on low temperature system The boiler can directly supply a low temperature system by acting on parameter P66 Service Engineers Document Programming the PCB and setting the flow temperature adjustment range P66 A and P66 B In this situation it is good practice to insert a safety device in series with the power supply and boiler This device is made up from a thermostat with a temperature limit of ...

Страница 6: ... any of the openings of the flue terminal See Fig 1 8 Fig 1 5 Rear flue Using a single CD Easy Flue 500 mm 1000 mm B C mm Min 130 590 Check collar is sealing the wall and it is not restricting any openings of the flue terminal 130 mm Seal joint with tape L Using a singleCD Easy Flue 500 mm 1000 mm B C mm Min 378 Max 143 742 Using a single CD Easy Flue 500 mm 1000 mm B C mm Min 302 762 Max 527 972 ...

Страница 7: ...and the inner duct of the terminal is positioned correctly see Fig 1 9 Make good the inside wall by pushing the inside flue sealing collar upto the wall 1 7 REDUCING THE FLUE Fig 1 10 When the flue length required is less than the minimum stated in Section 1 6 paragraph 1 refer to Fig 1 10 Discard the first telescopic section not the section with the terminal of the Easy Flue 1000 mm or 500 mm and...

Страница 8: ... Flue to the required length and secure the Easy Flue with the sealing tape supplied Fit the Easy Flue to the extensions by locating the inner duct into the seal joint and secure with the clamp three screws ensuring it is located centrally over the joint Mark the end of the flue assembly TOP where it is connected to the boiler so that the TOP of the flue terminal is aligned with the TOP at the boi...

Страница 9: ...e terminal from outside a Remove the screws 1 in Fig 1 13 securing the terminal and remove the terminal by pullingitfromtheflueassembly Removethe screw 2 in Fig 1 13 securing the terminal endsectionandremovetheendsectionfrom the terminal Fig 1 13 b Locate a 93 Plume Management bend into the flue assembly and rotate it to the direction required c Connect to the 93 bend the required Plume Management...

Страница 10: ...erminal end section from CD Easy Flue Fig 1 14 Note The equivalent horizontal flue assembly length the equivalent plume management length PM length must not exceed the maximum flue length stated for the boiler i e The boiler maximum equivalent flue length must not exceed 12 metres Notes 1 Ensure each joint is secured with the screw supplied 2 Ensure there is always a slight slope towards the CD Ea...

Страница 11: ...and must be of an acid resistant material such as plastic waste pipe copper or steel is not suitable It should be noted that the connection of a condensate pipe to a drain may be subject to local building control requirements Optional Condensate Trace Heating Kit An optional Alpha InTec trace heating kit is also availabletopreventthecondensatefromfreezing The control of this kit works with a uniqu...

Страница 12: ...and drain the system while the water is still hot c Refill and chemically clean the system as instructed by the recommended cleaner manufacturer d Ensure the system is flushed to remove any remains of the cleaner e Fit the new boiler If the old boiler is not working a Drain the system b Remove the old boiler c Flush the system through d Fit the new boiler e Refill and chemically clean the system a...

Страница 13: ...s flow rate reduction With these settings the pump is suitable for all floor systems where all the circuits must be balanced for the same drop in head MIN MAX Program Blue LED The pump is distinguished by adjustable operating curves bypositioningtheselectorinanypointbetween the Min and Max positions thereby satisfying any installation requirement from a simple single pipe to more modern and sophis...

Страница 14: ...ilable to the system with pump at minimum speed C Pump power at maximum speed D Pump power at minimum speed E Head available to the system with pump selector in position C4 standard setting F Head available to the system with pump selector in position P G Head available to the system with pump selector in position C3 H Pump power with selector in position P I Pump power with selector in position C...

Страница 15: ...14 Boiler pump 15 Hot water store drain tap 16 System drain tap 17 Flue gas sampling point 18 Pressure test points 19 Manual air vent 20 Ignition generator 21 Air supply pipe 22 Condensing heat exchanger 23 Burner 24 Ignition electrode 25 Venturi 26 Flow sensor 27 Burner injector 28 Overheat thermostats 29 System safety valve 3 bar 30 Condensate trap 31 Diverter valve 32 System expansion vessel 11...

Страница 16: ...he body do not touch when barefoot never pull electrical cables or leave the appliance exposed to atmospheric agents rain sunlight etc the appliance power cable must not be replaced by the user in the event of damage to the cable switch off the appliance and only contact qualified staff for replacement if the appliance is not to be used for a certain period disconnect the main power switch N B the...

Страница 17: ...e at minimum temperature 20 C after which the boiler goes back to the normal operation previously set F4 Post ventilation in progress Fan in function after a request for domestic hot water or central heating in order to evacuate residual fumes F5 Post circulation in progress Pump operating after a request for domestic hot water or central heating in order to cool the primary circuit P33 The option...

Страница 18: ...y it may be necessary to eliminate the ignition fault If this phenomenon occurs frequently contact a qualified engineer for assistance Safety thermostat fault overheating During operation if a fault causes excessive overheating of the boiler or a fault occurs in the flame control section an overheating fault is triggered in the boiler ERR02 To eliminate overheating fault the Reset button C must be...

Страница 19: ...ct operation of the boiler If normal conditions are restored the boiler re starts without having to be reset If this occurs frequently contact a qualified engineer for assistance Lossofflamesignal This occurs when the boiler has lit correctly but the burner flame switches off unexpectedly a new attempt at ignition is performed and if normal conditions are restored the boiler does not have to be re...

Страница 20: ...in postion 7 By pressing button D repeatedly it is possible to view the operating time and the number of ignitions at which the anomaly occurred Information Menu This menu contains various information relative to the boiler operation Customisation menu This menu contains all options that can be customised The first item of the various options that appears inside the parameter is that selected by d...

Страница 21: ... that the flue is operating correctly check that all control devices are working check the production of domestic hot water check the water circuits for leaks rectifying where necessary check ventilation and or aeration of the installation room where provided If any checks inspection give negative results do not start the boiler After commissioning the boiler ensure the Benchmark Checklist at the ...

Страница 22: ...ues of the expansion vessel must be 1 0 bar the value of system pressure must be between 1 and 1 2 bar Check that system has been filled and vented correctly Noiseduetoairinsidetheheatexchanger Make suretheheatexchangerhasbeenventedcorrectly use the manual air vent item 19 Fig 1 19 Ensure the air vent is closed after use Domestic hot water store temperature sensor failure The boiler or store do no...

Страница 23: ...ust be performed at least once a year The Benchmark Service Record must be completed in order to preserve the boiler warranty Clean the flue side of the heat exchanger Clean the main burner Check correct ignition and operation Check correct calibration of the burner in domestic hot water and central heating modes Check correct operation of the controls in particular the operation of main electrica...

Страница 24: ...e open the panel as shown in Fig 3 3 Remove the lower panel item 6 Fig 3 4 Step D Press down on the two catches 7 Step E Hinge the cover forwards on the two screws 8 and lift it off the screws Remove the remaing case panels Fig 3 5 Top cover item 9 Fig 3 5 Remove the two screws 10 pull the cover forwards slightly to disengage the fixings see view A and lift it off Rear top cover item 11 Fig 3 5 Re...

Страница 25: ...m N A 6 00 Flue flow rate at max heat output kg h 52 53 Flue flow rate at min heat output kg h 12 12 CO2 at Q Nom Min 9 40 8 90 10 50 10 30 CO at 0 di O2 at Q Nom Min ppm 206 9 190 8 NOX at 0 of O2 at Nom Q Min ppm 83 43 99 54 Flue temperature at nominal output C 73 74 Flue temperature at minimum output C 64 66 Gas rate at maximum heat output m h 3 49 N A Gas rate at maximum heat output kg h N A 2...

Страница 26: ... 12 6 Min pressure domestic hot water circuit bar 0 3 Max pressure domestic hot water circuit bar 8 0 Flow rate D according to EN 625 l min 19 5 Continuous draw capacity T 30 C l min 15 8 Domestic hot water performance classification according to EN 13203 1 Weight of full boiler kg 147 7 Weight of empty boiler kg 90 1 Power supply connection V Hz 230 50 Power input A 0 85 Installed electric power ...

Страница 27: ...fety valve 1 033634 Burner 1 019622 NTC fast immersion probe 1 021762 Flue hood assembly 3 020662 Condensation module 1 024965 Bottom frame assembly 3 019766 Cylinder top plug 1 1122 Cylinder tank gasket 1 7199 Relay PCB 1 027418 Control panel knob 1 022370 Pressure gauge 1 032278 Hot water outlet cylinder fitting 1 5370 PCB 1 028532 Pressure switch 1 025006 Gas valve 1 031823 Lefthand case panel ...

Страница 28: ... h t h t i w e c n a d r o c c a n i d e l l a t s n i n e e b s a h n i a r d e t a s n e d n o c e h T OR CO ppm OR CO CO2 Ratio s e Y s n o i t a l u g e R g n i d l i u B e t a i r p o r p p a e h t h t i w s e i l p m o c m e t s y s r e t a w t o h d n a g n i t a e h e h T s e Y s n o i t c u r t s n i s r e r u t c a f u n a m e h t h t i w e c n a d r o c c a n i d e n o i s s i m m o c d...

Страница 29: ...one Number Comments Signature SERVICE 9 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number Comments Signature SERVICE 2 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Yes No Engineer Name Company Name Telephone Number Comments Signature SERVICE 6 Date Energy Efficiency Checkl...

Страница 30: ...30 Alpha Intec 50CS ...

Страница 31: ...31 Alpha Intec 50CS ...

Страница 32: ...anceisaffected byexternal factors such as the hardness of tap water weathering deposits in the flue and so on The data given refers only to new units correctly installed and used in accordance with the instructions Note It is recommended that the boiler is serviced annually These instructions have been carefully prepared but we reserve the right to alter the specification at any time in the intere...

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