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Subject to change without notice  |  83057000jUK – Translation of the original operating manual |  ait-deutschland GmbH

Table of contents

1  About this operating manual

 ...................... 3

1.1 Validity ....................................................... 3

1.2  Reference documents ............................... 3

1.3  Symbols and identification markings

 ........ 3

1.4 Contact ...................................................... 4

2 Safety

 ............................................................... 4

2.1  Intended use ............................................. 4

2.2  Personnel qualifications

 ............................ 4

2.3  Personal protective equipment ................. 4

2.4  Residual risks

 ............................................ 4

2.5 Disposal .................................................... 5

2.6  Avoid damage to property ......................... 5

3 Description

 ...................................................... 6

3.1 Layout ....................................................... 6

3.2 Accessories............................................... 8

3.3 Function .................................................... 8

4  Operation and care

 ....................................... 9

4.1  Energy and environmentally aware 

operation ................................................... 9

4.2 Maintenance.............................................. 9

5  Delivery, storage, transport and 

installation

 ....................................................... 9

5.1  Scope of supply ........................................ 9

5.2 Storage .................................................... 10

5.3  Unpacking and transport

 ......................... 10

5.4 Installation ................................................11

6  Installation and connection

 ....................... 12

6.1  Dismantle the module box ...................... 12

6.2  Install the module box ............................. 14

6.3  Install the hydraulic connections ............. 14

6.4  Connect the electrical cables .................. 15

6.5  Installing the control panel ...................... 16

7  Flushing, filling and venting

 ...................... 17

7.1  Remove the front panel of 

the module box ........................................ 17

7.2  Fill, flush and vent heat source

 ............... 17

7.3  Vent the circulation pump of 

the heat source ....................................... 18

7.4  Flush and fill the heating and 

domestic hot water charging circuit ......... 19

8  Insulate hydraulic connections

 ................ 20

9  Set the overflow valve

 ................................ 20

10 Commissioning

 ............................................ 21

11 Maintenance

 ................................................. 22

11.1  Basic principles ....................................... 22

11.2  Maintenance as required ........................ 22

11.3  Clean and flush the evaporator and 

condenser ............................................... 22

11.4  Yearly maintenance ................................. 22

12 Faults

 .............................................................. 22

12.1  Unlock the safety temperature limiter

 ..... 22

12.2  Manually unblock the circulating pumps

 . 23

13  Dismantling and Disposal

 ......................... 23

13.1 Dismantling ............................................. 23

13.2  Disposal and Recycling ........................... 23

13.3  Removal of the buffer battery

 .................. 23

Technical data / Scope of supply

 ............ 24

SWCV 62(H)(K)3 – SWCV 92(H)(K)3 .............. 24

SWCV 122(H)(K)3 – SWCV 162(H)(K)3 .......... 25

Performance curves

 ................................... 26

SWCV 62(H)(K)3 .............................................. 26

SWCV 92(H)(K)3 .............................................. 27

SWCV 122(H)(K)3 ............................................ 28

SWCV 162(H)(K)3 ............................................ 29

Dimensional drawings

 ................................ 30

SWCV 62(H)(K)3 – SWCV 162(H)(K)3 ............ 30

Connections ..................................................... 31

Control unit ....................................................... 32

Wall-mounted bracket

 ...................................... 32

Installation plans

 .......................................... 33

Installation plan 1 ............................................. 33

Installation plan 2 ............................................. 34

Installation plan 3 ............................................. 35

Hydraulic integration

 ................................... 36

Unit variant H .................................................... 36

with separate buffer tank

 .................................. 37

Unit variant K .................................................... 38

Keys hydraulic integration ................................ 39

Terminal diagrams

 ...................................... 40

SWCV 62(H)(K)3 – SWCV 92(H)(K)3 .............. 40

SWCV 122(H)(K)3 – SWCV 162(H)(K)3 .......... 41

Circuit diagrams

 ........................................... 42

SWCV 62(H)(K)3 – SWCV 92(H)(K)3 .............. 42

SWCV 122(H)(K)3 ............................................ 45

SWCV 162(H)(K)3 ............................................ 48

EC Declaration of Conformity

 .................. 51

Содержание SWC V Series

Страница 1: ...UK 83057000jUK Translation of the original operating manual Brine Water Heat Pumps Operating Manual SWCV series...

Страница 2: ...the heat source 18 7 4 Flush and fill the heating and domestic hot water charging circuit 19 8 Insulate hydraulic connections 20 9 Set the overflow valve 20 10 Commissioning 21 11 Maintenance 22 11 1...

Страница 3: ...erating manual of the expansion board accessories Logbook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact with the manufacturer...

Страница 4: ...ren and adults who are not experienced in hand ling the product and do not understand the necessa ry activities and the resulting consequences must be instructed and if necessary supervised by persons...

Страница 5: ...com patible way according to the local regulations 2 6 Avoid damage to property Decommissioning draining the heating If the system heat pump is decommissioned or drained after already being filled it...

Страница 6: ...ps and energy costs rise In extreme cases the heat exchangers are damaged Fill the system with deionised heating water VE water or with water corresponding to VDI 2035 only low salt operation of the s...

Страница 7: ...he following information at the top Unit type product number Serial number unit index The rating plate also contains an overview of the most important technical data Module box variant without cooling...

Страница 8: ...porated evaporator the energy for this process is environmental heat and comes from the ground heat source collector borehole heat exchanger or groundwater via intermediate exchanger The gaseous refri...

Страница 9: ...rily high domestic hot water temperature note and follow local regulations Do not open windows with gap tilt open continuous ventilation but instead open wide for a short time purge ventilation 4 2 Ma...

Страница 10: ...unit by the hydraulic connections If the module box is tilted by more than 45 compressor oil runs into the cooling circuit Do not tilt the unit with installed module box by more than 45 Transport the...

Страница 11: ...the installation room and space requirements The table shows the regulations as per EN 378 1 relevant in Germany Refrigerant Limit kg m R 134a 0 25 R 404A 0 52 R 407C 0 31 R 410A 0 44 R 448A 0 39 Tech...

Страница 12: ...red if the module box is connected and filled 9 Unit is safely disconnected from the power supply and protected against being switched back on again 1 Remove the front panel of the module box 7 1 Remo...

Страница 13: ...ntrol cabinet To do this release the lugs by pressing on the sides of the connectors Pull out the black rectangular connector at the top of the module box 7 Remove the insulation on the hydraulic conn...

Страница 14: ...ct the electrical cables Plug both connectors into the electrical control cabinet Ensure that the connectors move eas ily and the lugs latch into position Plug in the black rectangular connector at th...

Страница 15: ...at the highest point of the heat source and the heating circuit 4 Recommendation Fit a dirt filter with mesh size 0 9 mm onto the heat source inlet 5 Ensure that the operating overpressures Technical...

Страница 16: ...onnector of the network cable into the socket of the control unit 1 NOTE The network cable can be retrofitted at any time 6 5 Installing the control panel NOTE The control can be inserted in a recess...

Страница 17: ...Mark 2 drillholes Dimensional drawing Wall mounted bracket page 32 4 If cables are fed in from underneath Break out the web at the bottom in the middle of the wall bracket Use side cutters if necessa...

Страница 18: ...t meets the required minimum antifree ze temperature in the heat source Technical data Scope of supply from page 24 For operation of the heat source with water antifreeze mixture ensure that the water...

Страница 19: ...ed con sult a company specialising in the treatment of he ating water Keep a system log for hot water heating systems in which relevant planning data is entered VDI 2035 9 Drain pipe of the safety val...

Страница 20: ...7 Insulate heat source so that it is vapour diffusion tight 8 Insulate the heating circuit of units with cooling vapour diffusion tight too 9 In units with cooling and capacity 14 kW and higher insul...

Страница 21: ...k using the rough checklist has been completed successfully 1 Ensure that the following points are fulfilled completely Clockwise rotating load infeed field is present at the compressor The system is...

Страница 22: ...it 11 3 Clean and flush the evaporator and condenser Clean and flush the evaporator condenser strictly according to the manufacturer s regulations After flushing the evaporator condenser with chemical...

Страница 23: ...the blockage of the heating circulating pump Insert the screwdriver into the hole press the plunger in the circulating pump against the shaft and release the blocked shaft in the direction of rotation...

Страница 24: ...8 65 65 84 92 65 65 Refrigerant type Refrigerant capacity kg R407C 1 16 R407C 1 25 Domestic hot water tank Net volume l Magnesium sacrificial anode Impressed current I Magnesium yes no Domestic hot wa...

Страница 25: ...0 Max allowable operating pressure bar 3 3 General unit data Total weight with cooling kg 168 176 180 188 Box weight with cooling Tower weight with cooling kg kg kg kg 103 111 65 65 115 123 65 65 Refr...

Страница 26: ...15 20 25 30 TempWQ C Qh kW 35 C 55 C 65 C Max Min 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2 5 VHW m h pHW bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2...

Страница 27: ...Max Min 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2 5 3 0 VHW m h pHW bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 0 0 0 5 1 0 1 5 2 0 2 5 3 0 VWQ m h pWQ bar pHW pHW...

Страница 28: ...5 C Max Min 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 VHW m h pHW bar pHW pHW K 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3...

Страница 29: ...20 25 30 TempWQ C Qh kW 35 C 55 C 65 C 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 VHW m h pHW bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 3 0 0 0 5 1 0 1 5 2...

Страница 30: ...meter 1 1 Heating water outlet flow Heating water outlet flow 28 28 2 2 Heat source inlet in heat pump Heat source inlet in heat pump optionally at the top on the right or left optionally at the top o...

Страница 31: ...1 28 3 2 1 Schutzvermerk ISO 16016 beachten A B C D E F 3 2 1 51 Rp 1 28 140 Rp 5 4 35 7 6 5 4 3 Benennung Anschlussdim Werkstoff Ma stab 1 2 Datum Name Erstellt 20 10 2015 Eberlein toleranz Allgemein...

Страница 32: ...4 2014 M 034 2020 Datum 08 12 14 23 06 20 Brueckner Von RE Blatt von Werkstoff Gewicht Ma stab 1 2 1 2 Det Ma stab Datum Name Erstellt Gepr Norm 20 11 14 Brueckner toleranz Allgemein Oberfl chen Artik...

Страница 33: ...Oberkante Fertigfussboden Alle Ma e in mm 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 Keys UK819452 All dimensions in mm All dimensions in mm V1 V1 Version 1 Version 1 FS FS Free...

Страница 34: ...berkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 Keys UK819452 All dimensions in mm All dimensions in mm V2 V2 Version 2 Version 2 FS FS Free...

Страница 35: ...eiraum f r Servicezwecke OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819452 Keys UK819452 All dimensions in mm All dimensions in mm V3 V3...

Страница 36: ...36 Subject to change without notice 83057000jUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration heating Unit variant H...

Страница 37: ...37 Subject to change without notice 83057000jUK Translation of the original operating manual ait deutschland GmbH Unit variant H with separate buffer tank...

Страница 38: ...38 Subject to change without notice 83057000jUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration cooling Unit variant K...

Страница 39: ...ine circulation pump Comfort board Expansion board 29 Dirt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge r o t a l u g e r e c n e r e f f i d e r u t a r e p m e T 7 1 l a n o i t...

Страница 40: ...Heating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier contact closed on release bridge if no blocking interval...

Страница 41: ...ating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided by cust if necessary Energy supplier contact closed on release bridge if no blocking interval E...

Страница 42: ...r supply Compressor output control connector Additional heating output connector input 817413c F1 T10 X100 R20 C1 X8 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Bla...

Страница 43: ...tor Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817413c K40 4 64kOhm X1 X2 X200 X300 STB X300 Q5...

Страница 44: ...413c XJ5 R4 XJ7 R8 2 6kW 22 6kOhm 2 9kW 27 4kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817413 Stromlaufplan ait de...

Страница 45: ...output connector input 817437a F1 Q10 X100 R20 RF1 X8 3 PE 400V 50Hz X9 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E F Blatt B 1 3 3 4 5 6 7 AIT 817437 Stromlaufplan ait deutschla...

Страница 46: ...connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817437a K40 4 64kOhm X1 X2 X200 X300 STB...

Страница 47: ...connector 817437a XJ5 R4 XJ7 R8 3 12kW 24 9kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817437 Stromlaufplan ait de...

Страница 48: ...g output connector input 817415b F1 Q10 X100 RF1 X8 3 PE 400V 50Hz X9 3 N PE 400V 50Hz X300 X300 Q5 E22 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 3 3 4 5 6 7 AIT 817415 Stromlaufplan ai...

Страница 49: ...or card connector Diverting valve for domestic hot water Mixer installed with cooling option Energy supplier contact closed on release bridge if no blocking interval 817415b K40 4 64kOhm X1 X2 X200 X3...

Страница 50: ...connector XJ4 R3 817415b XJ5 R4 XJ7 R8 4 16kW 23 7kOhm X8 X9 R6 R7 B10 X11 XJ15 B11 XJ16 X14 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817415 Stromlaufplan...

Страница 51: ...92H3 SWCV 62H3 SWCV 162H3 10068642 10071641 10068742 10072941 EN 60335 1 2 40 EN ISO 13857 EN 61000 3 2 3 3 EN ISO 12100 1 2 EN 55014 1 2 Unit model 10068241 SWC 42H3 SWC 82H3 SWC 102H3 Number Unit mo...

Страница 52: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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