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14

TROUBLESHOOTING GUIDE

Problem Encountered

Possible Cause

Possible Solution

Air continues to leak at
motor/pressure switch release
valve while motor is running:

Defective motor/pressure switch.

Replace.

Check valve stuck in open position.

Replace check valve. 

DANGER —

Do not disassemble the

check valve with tank pressurized. Open tank petcock valve
to allow air to escape from tank prior to servicing.

Air leaks from safety relief
valve:

Possible defective safety relief valve.

Operate safety relief valve manually by pulling on ring. If it
still leaks, it should be replaced.

Excessive tank pressure.

Defective motor/pressure switch. Replace.

Air leaks at pump:

Blown gaskets.

Replace blown gaskets and torque head bolts to 20 ft./lbs.

CAUTION —

Replace head gasket with a new one each time

the head is removed to ensure proper sealing.

Air leaks at fittings:

Fittings are not tight enough.

Tighten fittings where air can be heard escaping. Check
fittings with soapy water solution. DO NOT OVERTIGHTEN.

Air leaks in air tank:

Defective or rusted air tank.

Air tank must be replaced. DO NOT ATTEMPT TO REPAIR 
AIR TANK!

Air blowing from inlet filter:

Damaged inlet (reed) valve.

Contact Consumer Helpline at 1-800-423-3598.

Insufficient pressure at air tool 
or air accessory:

Pressure regulator knob is not turned
to high enough pressure.

Adjust pressure regulator knob to proper setting.

Defective motor/pressure regulator
switch.

Replace.

Restricted air intake filter.

Clean or replace the filter element.

Air leaks.

Check for leaks by applying soap solution to all fittings and
connections. Bubbles will appear at leakage points. Tighen or
replace leaking fittings or connections as needed.

Hose or hose connections are too
small or long.

Replace with larger hose or connectors.

Air compressor is not large enough for
air requirement.

Check the accessory air requirement. If it is higher than the
CFM or pressure supply of the air compressor, you need a
larger air compressor.

Air compressor not making
enough air:

Restricted air intake filter.

Clean or replace the filter element.

Leaking (reed) valve.

Drain air tank and measure pump up time. Compare to
specifications. If lower, remove pump head and inspect valve
plate, valve seats, and valve reeds. Clean or replace as needed.

Restricted pilot valve.

Clean or replace.

Low compression.

Low pressure may be due to worn piston rings and cylinder
walls. Inspect for excessive wear and replace worn parts as
needed.

Excessive oil consumption:

Restricted air intake filter.

Clean or replace air filter element.

Air compressor on unlevel surface.

Do not incline the air compressor more than 10 degrees in
any direction while running.

Crankcase overfilled with oil.

Drain oil. Refill to proper level with 30 weight non-detergent
air compressor oil

Plugged oil dipstick vent.

Clean and check breather for proper ventilation.

Oil leaks.

Repair.

Worn piston rings or scored cylinder.

Replace worn or damaged parts as needed.

Improper oil viscosity.

Drain oil. Refill to proper level with 30 weight non-detergent
air compressor oil.

Oil has milky appearance:

Water in oil due to condensation.

Change oil and move air compressor to a less humid
environment.

Moisture in discharge air:

Condensation in air tank caused by
high level of atmospheric humidity or
air compressor is not running long
enough.

Drain tank after every use. Drain air tank more often in
humid weather and use an air line filter.

Содержание 835533

Страница 1: ...n 3 Peak HP 0000000 If you encounter any problems or difficulties Do not return your compressor to the store Please contact our toll free customer service department at 1 800 423 3598 1 310 522 9008 C...

Страница 2: ...tood prior to usage The air compressor shall be inspected per the operating instructions Users of this air compressor must fully understand these instructions Each person operating this air compressor...

Страница 3: ...urize the tank During the OFF time the motor is stopped and the tools are running off on the pressurized air stored in the tank If your air tools are draining pressure off of the tank too quickly the...

Страница 4: ...ury Indicates a potentially hazardous situation that if not avoided MAY result in minor or moderate injury Indicates important information which if not followed MAY cause damage to equipment UNPACKING...

Страница 5: ...ance tools away from the immediate area before turning ON your air compressor Do not overreach Proper footing and balance is a must at all times while using tools Unstable support may lead to personal...

Страница 6: ...tempt to alter the factory set operating pressures RISK OF ELECTRICAL SHOCK Disconnect air compressor from power source before servicing USE PROPERLY grounded ELECTRICAL CONNECTIONS DO NOT use groundi...

Страница 7: ...ean and well ventilated area The compressor requires an unobstructed airflow and must be located a minimum of 20 inches from any walls or other obstructions that may prevent proper ventilation DO NOT...

Страница 8: ...switches and overheating of the electric motor Use an additional length of air hose rather than an extension cord If you must use an extension cord it should be plugged into a GFCI found in circuit bo...

Страница 9: ...7 COMPRESSOR FEATURES 6 3 5 7 10 11 8 4 9 1 2...

Страница 10: ...rolled by the pressure regulator and is always less than or equal to the air tank pressure SAFETY RELIEF VALVE This compressor is equipped with a safety relief valve that is designed to prevent system...

Страница 11: ...OR WITHOUT LUBRICANT OR WITH LOW LUBRICATION LEVEL THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE CAUSED TO THE COMPRESSOR DUE TO OPERATION WITHOUT PROPER LUBRICATION STEP 2 INSPECTION CHECK Assembly...

Страница 12: ...urely NOTE Air tank will not pressurize while drain valve is open 13 Disconnect the power cord from the power outlet NOTE Make sure the power switch is in the OFF position when connecting or disconnec...

Страница 13: ...n valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting securely 2 Wipe the compressor clean MAINTENANCE CHECKLIST Daily Check oil level D...

Страница 14: ...r pressure before attempting any maintenance or repair 4 Allow compressor to fully cool before attempting any maintenance or repair 5 Remove the face of the filter body to access the filter element by...

Страница 15: ...ively noisy operation Loose motor pulley or pump flywheel Tighten pulley and or flywheel where applicable Lack of oil in the pump crankcase Check oil level If low check for possible bearing damage Add...

Страница 16: ...kage points Tighen or replace leaking fittings or connections as needed Hose or hose connections are too small or long Replace with larger hose or connectors Air compressor is not large enough for air...

Страница 17: ...olt M6x10 4 17 835533 17 Crank Case Cover 1 18 835533 18 Oil Leveler Gasket 1 19 835533 19 Oil Leveler 1 20 835533 20 Bolt M6x10 1 21 835533 21 Circlip 1 22 835533 22 Rubber Gasket 1 23 835533 23 Conn...

Страница 18: ...16 PARTS DIAGRAM...

Страница 19: ...em Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid...

Страница 20: ...ESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHASER INCLUDING BUT NOT LIMITED TO THE IMPLIED WARR...

Страница 21: ...WEAR SAFETY GLASSES WARNING ADVERTENCIA USE GAFAS DE SEGURIDAD ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 www alltradetools com COPYRIGHT 2006 ALLTRADE TOOLS LLC REV 1...

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