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13

TROUBLESHOOTING GUIDE

Problem Encountered

Possible Cause

Possible Solution

The compressor does not 
start or restart:

Power cord not plugged in.

Plug cord into grounded outlet.

Motor/Pressure switch in 
OFF position

Move switch to AUTO position.

Motor thermal overload switch has
tripped.

Turn air compressor off, wait until the motor is cool, then
press motor thermal overload (red) button firmly until click 
is heard.

Fuse blown or circuit breaker has
tripped.

Replace fuse or reset circuit breaker.

Check for proper fuse amperage.

Check for low voltage conditions.

Disconnect any other electrical appliances from circuit or
operate air compressor on its own branch circuit.

Wrong gauge wire or length of
extension cord.

Check chart in instruction manual for proper gauge wire 
and cord length.

Air tank pressure exceeds motor/pressure
switch "cut-in" pressure.

Motor will start automatically when air tank pressure drops
below "cut-in" pressure of motor/pressure switch.

Pressure release valve on
motor/pressure switch has not
unloaded pump head pressure.

Bleed the line by moving the switch to the OFF position.

Defective motor, motor capacitor,
motor/pressure switch.

Contact Consumer Helpline at 1-800-423-3598.

The compressor motor stalls:

Overloaded motor.

Have a certified electrician check the motor and wiring.
Proceed with his or her recommendations.

Improper lubrication.

See LUBRICATION section in instruction manual.

Low oil level.

Check oil level and fill if necessary.

Defective check valve.

Replace check valve.

Excessively noisy operation:

Loose motor pulley or pump flywheel.

Tighten pulley and/or flywheel (where applicable).

Lack of oil in the pump crankcase.

Check oil level. If low, check for possible bearing damage.
Add correct amount of oil.

Carbon deposits on pistons or valves.

Remove cylinder head and inspect. Clean or replace parts 
as needed.

Bearing, piston or connecting rod
failure.

STOP THE COMPRESSOR! Contact Consumer Helpline at 
1-800-423-3598.

Worn connecting rod.

Replace with new connecting rod.

Worn piston wrist pin bushing.

Remove piston/connecting rod assembly from the compressor
and inspect for excess wear. Replace worn parts as needed.

Worn bearings.

Replace worn bearings as needed. 

NOTE:

Dirty oil can cause accelerated wear. 

Change oil frequently using recommended oil.

Noisy check valve.

Replace check valve.

When in the Start/Stop
option, motor runs
continuously:

Motor/Pressure switch does not shut
off motor when air compressor
reaches "cut-out" pressure and safety
relief valve activates.

Move the motor/pressure switch to the OFF position. If the
motor does not shut off, unplug the air compressor. If the
electrical contacts are welded together, replace the pressure
switch.

Air compressor is incorrectly sized.

Limit the air pressure to the capacity of the air compressor.
Either use a smaller tool or a larger air compressor.

Overheating:

Poor ventilation

Relocate the air compressor to an area with an ample supply
of cool, dry, and well-circulated air is available.

Dirty cooling fins.

Clean the outer surfaces of the cooling fins on the pump and
motor assembly.

Air continues to leak at
motor/pressure switch release
valve after motor stops:

Defective pilot valve, the check valve is
stuck open.

Remove, clean or replace.

Содержание 835533

Страница 1: ...n 3 Peak HP 0000000 If you encounter any problems or difficulties Do not return your compressor to the store Please contact our toll free customer service department at 1 800 423 3598 1 310 522 9008 C...

Страница 2: ...tood prior to usage The air compressor shall be inspected per the operating instructions Users of this air compressor must fully understand these instructions Each person operating this air compressor...

Страница 3: ...urize the tank During the OFF time the motor is stopped and the tools are running off on the pressurized air stored in the tank If your air tools are draining pressure off of the tank too quickly the...

Страница 4: ...ury Indicates a potentially hazardous situation that if not avoided MAY result in minor or moderate injury Indicates important information which if not followed MAY cause damage to equipment UNPACKING...

Страница 5: ...ance tools away from the immediate area before turning ON your air compressor Do not overreach Proper footing and balance is a must at all times while using tools Unstable support may lead to personal...

Страница 6: ...tempt to alter the factory set operating pressures RISK OF ELECTRICAL SHOCK Disconnect air compressor from power source before servicing USE PROPERLY grounded ELECTRICAL CONNECTIONS DO NOT use groundi...

Страница 7: ...ean and well ventilated area The compressor requires an unobstructed airflow and must be located a minimum of 20 inches from any walls or other obstructions that may prevent proper ventilation DO NOT...

Страница 8: ...switches and overheating of the electric motor Use an additional length of air hose rather than an extension cord If you must use an extension cord it should be plugged into a GFCI found in circuit bo...

Страница 9: ...7 COMPRESSOR FEATURES 6 3 5 7 10 11 8 4 9 1 2...

Страница 10: ...rolled by the pressure regulator and is always less than or equal to the air tank pressure SAFETY RELIEF VALVE This compressor is equipped with a safety relief valve that is designed to prevent system...

Страница 11: ...OR WITHOUT LUBRICANT OR WITH LOW LUBRICATION LEVEL THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE CAUSED TO THE COMPRESSOR DUE TO OPERATION WITHOUT PROPER LUBRICATION STEP 2 INSPECTION CHECK Assembly...

Страница 12: ...urely NOTE Air tank will not pressurize while drain valve is open 13 Disconnect the power cord from the power outlet NOTE Make sure the power switch is in the OFF position when connecting or disconnec...

Страница 13: ...n valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting securely 2 Wipe the compressor clean MAINTENANCE CHECKLIST Daily Check oil level D...

Страница 14: ...r pressure before attempting any maintenance or repair 4 Allow compressor to fully cool before attempting any maintenance or repair 5 Remove the face of the filter body to access the filter element by...

Страница 15: ...ively noisy operation Loose motor pulley or pump flywheel Tighten pulley and or flywheel where applicable Lack of oil in the pump crankcase Check oil level If low check for possible bearing damage Add...

Страница 16: ...kage points Tighen or replace leaking fittings or connections as needed Hose or hose connections are too small or long Replace with larger hose or connectors Air compressor is not large enough for air...

Страница 17: ...olt M6x10 4 17 835533 17 Crank Case Cover 1 18 835533 18 Oil Leveler Gasket 1 19 835533 19 Oil Leveler 1 20 835533 20 Bolt M6x10 1 21 835533 21 Circlip 1 22 835533 22 Rubber Gasket 1 23 835533 23 Conn...

Страница 18: ...16 PARTS DIAGRAM...

Страница 19: ...em Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid...

Страница 20: ...ESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHASER INCLUDING BUT NOT LIMITED TO THE IMPLIED WARR...

Страница 21: ...WEAR SAFETY GLASSES WARNING ADVERTENCIA USE GAFAS DE SEGURIDAD ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 www alltradetools com COPYRIGHT 2006 ALLTRADE TOOLS LLC REV 1...

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